Document overview
Workshop Manual for SAME VIRTUS 125 RVSHIFT → ZKDGY50200TS50001 from the VIRTUS RVSHIFT (STAGE 5) family. Digital PDF in English with 1,774 pages.
The corresponding English table of contents contains 50 sections and 593 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: VIRTUS RVSHIFT (STAGE 5)
- Model: VIRTUS 125 RVSHIFT
- Starting serial number: ZKDGY50200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,774
- File size: 458.07 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME VIRTUS 125 RVSHIFT → ZKDGY50200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Complete cooling pack
- Coolant radiator
- Expansion tank
- Intercooler
- Air filter
- Diesel fuel tank
- Diesel radiator
- Starter motor
- DOC catalytic converter
- AdBlue® technical characteristics
- AdBlue pump
- AdBlue injector
- AdBlue valve
- AdBlue tank
- AdBlue float
- Exhaust pipe
- Air compressor
Transmission
- Continuously variable transmission
- Mechanical variable ratio transmission
- Cross section of transmission
- “Input” clutch
- Variable ratio transmission unit
- Shuttle unit
- Range change
- Pump carrier
Rear axle
- Rear wheel carrier
- Park brake unit
- Rear differential
Front axle
- Front axle 4 WD
- Disc type front differential lock (ASM)
- Planetary reduction gearbox
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Front console and cab pillars
- Instrument panel
- Left hand console
- Right hand console, “version 1”
- Right hand console, “version 2”
- Roof panel
- Air conditioning system
- Air conditioning system – Charging
Hydraulic system
- Base hydraulic circuit gear pump
- Full house hydraulic circuit
- Base hydraulic circuit with LS pump
- Optional hydraulic circuit – 1
- Optional hydraulic circuit – 2
- Optional hydraulic circuit
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
- Location of hydraulic system components
- Location of hydraulic accumulators
- 45 cc variable displacement pump
- Fixed gear pump (32 cc)
- Fixed gear pump (16 cc)
- Fixed gear pump (11 cc)
- Oil delivery line filter
- Transmission oil radiator
- Bypass thermostat valve
- Braking system
- Park Brake system
- Park Brake valve
- Power steering 80 -160cc
- APS 115-240cc hydraulic steering pump
- 70-170 cc LSRM hydraulic steering unit
- Mechanical spools valve
- Front axle suspension
- Electrohydraulic gear control unit
Front PTO
- Front PTO
Front lift
- Front lift
Rear lift
- Rear lift
- Rear 3-point linkage
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Reset ECU (MVCU + GTECU + SVCU)
- Distributor configuration
- Maximum vehicle speed
- Tyre type
- Language
- Units of measurement
- Rapid steer system (SDD)
- Front power take-off (PTO)
- PTOSyncro
- Automatic A/C system
- Engine brake (HEB)
- eVISCO
- Agrosky
- 4WD
- ISO 11786
- Pneumatic trailer brake
- Hydraulic trailer braking
- Iso 11783
- iMonitor
- Stoll
- ASM (Automatic Steering Management)
- Mechanical diverter
- Setting the distributors to neutral position
- eTCV parameters configuration
- Hand brake position calibration
- Rear hitch position calibration
- Steering angle calibration
- Front suspension calibration
- IMU calibration
- PTO calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- High pressure pump, mating with gear (with gear case disassembled)
- Separating engine / transmission
C0 – Engine accessories
- Replacing the coolant
- Bleeding the fuel circuit
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Diesel fuel tank
- AdBlue tank
- AdBlue pump
D0 – Transmission
- Special tools
- Draining and filling the transmission oil
- Applying sealant
- Front gearbox from its rear part
- Separating the gearbox housing from the rear gearbox housing
- Centre gearbox housing (CVT unit)
- Connector housing
- INPUT clutch disc replacement
- INPUT unit
- INPUT unit disassembly
- Front gearbox casing cover
- Hydrostatic unit
- Hydrostatic unit pipes
- Front section of dual traction shaft (in clutch housing)
- Disassembling the front section of the dual traction shaft
- Rear section of 4WD shaft (in clutch housing) and tone sleeve
- Removing the tone sleeve
- Replacing the variator input shaft bearings
- Replacing the WORK and TRANSPORT clutch assemblies (with the intermediate casing installed)
- Variator unit input gear assembly
- Disassembling the variator input gear unit
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Planetary reduction gearbox for the WORK and TRANSPORT clutches
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- REVERSE clutch-planetary reduction unit
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Disassembling the hydraulic pump drive unit
- Speed range gear shafts
- Electrohydraulic range gearbox
- Disassembling the electrohydraulic range gearbox
- Electrohydraulic range gearbox position sensor and relative mount
- Disassembling the electrohydraulic range gearbox position sensor mount
- Disassembling the idler gear
- PTO engagement clutch
- Disassembling PTO engagement clutch
- PTO casing
- Disassembling the PTO casing
- PTO drive shaft
- PTO speed selection lever
- PTO driven shaft
- Disassembling the PTO driven shaft
- Removing the groundspeed PTO cover
- Differential pinion
- Disassembling the differential pinion
- Disassembling the HD (Heavy Duty) range gear
- Dual traction output shaft
- Disassembling the dual traction output shaft
- Dual traction output shaft transfer idler gear
- Dual traction clutch
- Disassembling the dual traction clutch
- Centre section of dual traction shaft (in variable transmission unit)
- Disassembling the centre section of the dual traction shaft
- Gearbox input shaft
- Assembling and adjusting gearbox
- Adjusting the range shaft
- Assembling the range selector assembly
- Disassembly of the internal range reduction gear controls
- 4WD engagement device
- Disassembly of the 4WD engagement device
- Disassembling the rear PTO output flange shaft
- Positioning and shimming of rear bevel gear set and differential
E0 – Rear axle
- Bleeding the braking system
- Rear axle – Wheel carrier
- Wheel mount disassembly
- Park brake unit
- Disassembling the park brake unit
- Rear differential
- Rear differential crown wheel
- Disassembling the rear differential case
- Controlling and adjusting the clearance of the teeth on the pinion and the differential crown wheel
- Removing the rear pinion
F0 – Front axle
- Dual traction shaft (DT)
- Support with front axle
- Adjusting front carrier – engine alignment
- Steering bar/tie-rod
- Front axle
- Front axle adjusting endfloat
- Steering cylinders
- Removing steering cylinders
- Suspended axle pivot bracket
- Differential assembly
- Disassembly of the differential locking device
- Disassembling the differential assembly – pinion
- Adjusting differential preload and pinion-crown wheel backlash
- Pinion positioning and preload adjustment
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Steering knuckle casing and axle shaft
- Adjustment of steering knuckle casing and axle shaft
- Front axle brake discs
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Empty and charge the air conditioning system
- A/C unit
- Air conditioner evaporator
- Heating radiator – Version with air conditioning
- Motor with fans
- Expansion valve
- Anti-icing sensor
- Air conditioning compressor
- Air conditioning condenser
- Disassembling the air conditioning condenser
- Dehydrator filter
- Engine hood
- Lower hood guard
- Battery mount
- Front mudguards
- Cab mat
- Windscreen wiper motor
- Screenwash fluid reservoir
- Instrument panel
- Instrument cluster
- Anti-pollen filter
- External rear-view mirrors
- Seat
- Passenger seat
- Right hand console
- Left hand console
- Front pillar trim covers
- Hydraulic distributor controls
- Park brake control
- Roof panel
- Throttle pedal
- Brake pedals
- Clutch pedal
- Steering wheel
- Steering column
- Brake master cylinders
- Roof hatch
H0 – Hydraulic system
- Load Sensing (LS) ancillary pump
- Lubrication pump
- Disassembling the lubrication pump
- Power steering pump
- Supplementary pump
- Hydrostatic steering (orbitrol)
- Rear auxiliary utility distributors and rear lift
- Front axle suspension solenoid valve block
- Trailer braking valve
L0 – Electrical system
- Battery
- Armrest
- Instrument panel
- Steering column stalk and reverse shuttle control
- Brake lights switch
- Clutch sensor
- Clutch switch
- Brake pedals latched sensor
- Engine Control Unit (ECU)
- Engine control unit (PCB)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
R0 – Rear lift
- Complete rear lift
- Disassembling the lift assembly (SAC)
- Rear lift cylinder
- Rear lift draft sensor
- Bushes
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Rear tow hitch
V1 – AFTERMARKET KITS
- 9.GW738.10.0
Wiring diagrams
- W-TECH – ELECTRICAL SECTION
Components
- Location of ECUs
- SVCU Control Unit
- PFCU Control Unit
- MVCU Control unit
- Deutz Engine Control unit
- KF Engine Control Unit
- ETCV – ECU
- 2.8519.148.0 – ECU ISO 11786
- AdBlue ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001A – Electronic engine governor (125- 135 HP DEUTZ engine)
- S001B – Electronic engine governor (125 – 135 HP KF engine)
- S002A – Preheat (125 – 135 HP DEUTZ engine)
- S002B – Preheat (125 – 135 HP KF engine)
- S003A – Engine start (125- 135 HP DEUTZ engine)
- S003B – Engine start (125 – 135 HP KF engine)
- S004 – Lift (125- 135 HP)
- S005 – Road lights (125 – 135 HP)
- S006 – Work lights (125 – 135 HP)
- S007 – Wipers (125 – 135 HP)
- S008 – Instrument panel
- S009 – Radio system (125- 135 HP)
- S010 – Air conditioning system (125 – 135 HP)
- S011 – Transmission (125 – 135 HP)
- S012 – PTO (125-135 HP)
- S013 – Accessories (125 – 135 HP)
- S014 – CAN network (125 – 135 HP DEUTZ engine)
- S015 – Engine CAN line (125 – 135 HP)
- S016 – Braking system (125 – 135 HP)
- S017 – Trailer brake (125 – 135 HP)
- S019A – Emissions control (125 – 135 HP)
- S019B – Emissions control (125- 135 HP)
- S020 – Front loader (125 – 135 HP)
- S021 – SDD (125 – 135 HP)
- S022 – Battery master switch (125 – 135 HP)
- S023 – Smart Lever (125 – 135 HP)
- S024 – Agrosky (125 – 135 HP)
- S025 – Isobus
- S026 – Front axle and reverse shuttle (125 – 135 HP)
- S027 – Armrest
- S028 – Console controls
Wiring harnesses
- 0.012.2756.3 – Front PTO solenoid valve
- 0.014.1567.4/20 – Front wiper motor – opening windscreen version
- 0.014.8453.4 – Windscreen wiper (version with fixed windscreen)
- 0.016.8489.4 – Trailer parking brake solenoid valve (version with pneumatic braking)
- 0.017.0496.410A – H9 left hand lower rear work lights
- 0.017.0496.410B – Right hand H9 lower rear work lights
- 0.017.8425.4/10 – Trailer socket, EU
- 0.018.5346.4 – Distributor 7-8
- 0.019.5702.4/10 – ISO 11786
- 0.019.8827.4 – SDD (rapid steer system)
- 0.020.9462.4/10 – Flashing beacon cable
- 0.021.0490.4/10 – ABS socket for trailer
- 0.021.5509.4 – Rear screen defrost adapter
- 0.023.1282.4/10 – Injectors (4 cylinder version)
- 0.024.8482.4/10 – Mechanically engaged front loader 1
- 0.025.1281.4/10 – HML front loader lever
- 0.025.5561.4AH – Left hand H9 front lights
- 0.025.5561.4AL – Left hand LED front lights
- 0.025.5561.4BH – Right hand H9 front lights
- 0.025.5561.4BL – Right hand LED front lights
- 0.026.1301.4 – Mechanically engaged front loader 2
- 0.026.4756.4A – Electrically adjustable and heated rear view mirrors, left hand side
- 0.026.4756.4B – Electrically adjustable and heated rear view mirrors (right hand side)
- 0.026.5702.4_10 – Fuel pre-filter pump
- 0.026.6049.4 – Cowl
- 0.026.6240.4_10 – Hydrostatic unit
- 0.026.6377.4 – SBA ASM WAS adapter
- 0.027.2444.4 – Wiring loom for MR pneumatic trailer braking system
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.030.6478.410 – KF engine
- 0.030.6480.4/10 – Engine (4 cylinder version)
- 0.032.5469.4/10 – Glowplugs (4 cylinder version)
- 0.032.8553.4 – Provision for ISO 11783 socket
- 0.033.0899.4 – AGI2 antenna cable
- 0.033.7259.4_A – Left hand front LED light wiring loom, Same
- 0.033.7259.4_B – Right hand front LED light wiring loom, Same
- 0.033.8944.4_20B – LED TOP lights adapter
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.036.3073.4/10 – DPF sensor
- 0.036.4523.4 – NOx sensor
- 0.036.4581.4_10 – Under-hood
- 0.036.6318.4 – Hydraulic trailer braking (dual mode)
- 0.036.6782.4A – H9 roof lights
- 0.036.6782.4B – H9 roof lights
- 0.036.7358.4A – LED roof lights
- 0.036.7358.4B – LED roof lights
- 0.036.7414.4/10 – License plate light
- 0.036.7712.4 – DAB antenna
- 0.036.7766.4 – FM antenna
- 0.036.7926.4A – Left hand LED turn indicator adapter cable
- 0.036.7926.4B – Right turn LED turn indicator adapter cable
- 0.036.9474.4 – Alternator – Preheat (3 cylinder version)
- 0.036.9659.4_20 – High power cab wiring loom, 125 and 135 HP
- 0.036.9660.4/10 – Roof PT454
- 0.017.8425.4/10 – Trailer socket, EU
- 0.036.9664.4 – Agrosky SGR1 antenna PT454
- 0.036.9665.4/10 – AGI 2 antenna
- 0.036.9667.4 – CTM control unit PT 454
- 0.036.9669.4 – iMonitor X25
- 0.036.9670.4_10 – Centre ISOBUS wiring loom PT454
- 0.036.9671. 4_10 – SVCU control unit
- 0.036.9672.4 – Instrument cluster wiring loom, EU
- 0.036.9677.4 10 – Rear braking adapter PT 454
- 0.036.9681.4_10 – Rear Body wiring loom, PT454, VST_TTV
- 0.036.9682. 4_10 – NOx sensor
- 0.036.9683.4 – Rear ISOBUS wiring loom PT454
- 0.036.9684.4 – Junction terminal board
- 0.036.9685.4 – Suspended front axle wiring loom
- 0.036.9686.4_20 – Front
- 0.036.9687.4_10 – Front Engine ECU KF PT454
- 0.036.9688.4/10 – Deutz power cables
- 0.036.9689. 4_10 – Power cables KF PT 454
- 0.037.8098.4 – CLS steering unit
- 0.039.6688.4 – Loader wiring loom
- 0.040.0815.4/10 – Distributor 1_2_3_4 wiring loom
- 0.040.1839.4 – Hydraulic trailer braking, MR PT454
- 0.040.2174.4 – Right hand console, VST_TTV, Full distributor config.
- 0.040.3799.4 – Right hand console, VST_TTV, Mix distributor config.
- 0.040.3800.4/10 – Armrest
- 0.040.5327.4 – Wabco pneumatic trailer braking system
- 0.040.8629.4 – E-Visco prex
- 0.041.5261.4 – Hood, Same
- 04422324.4_10 – ISO 11786 socket
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – TTV SERIES – CRUISE CONTROL BEHAVIOUR
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
B0 – ENGINE
- Error code SPN 2659 FMI1
- TURBOCHARGER VGT MALFUNCTION
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
- PINION NUT LOOSENING
F0 – FRONT AXLE
- 4WD CARDAN SHAFT WEAR
- Bevel gear set loosing screws
- Missing lubrification point of front axle
G0 – BODYWORK – CAB
- Interference between rear tyres and rear fenders screws
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Pneumatic trailer brake system vibration
- SERVICE NEWS – Front suspension malfunction
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Leakage from power beyond pipe fitting 6C PS-TTV-RVSHIFT Stage 5 (PT454)
- Leakage from brake valve and distributor pipe
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Software package release 2026-02
- FAS SENSOR BRACKET BENT
- MAF sensor malfunction on VGT FarMotion engine Error code SPN 132 FMI15 (M28)
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- Front Loader Joystick controllability 6C/6.4 TTV-RVSHIFT stage 5
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Regeneration start issue
- M709-520375 FMI15 error code on TCD 3.6 Stage 5 (6C, 6C TTV, 6C RVSHIFT stage 5)
- M83 error code on TCD 3.6 Stage 5 (6C, 6C TTV, 6C RVSHIFT stage 5)
- Lost connection diagnostic tools
- PTO switch not working
V1 – AFTERMARKET KITS
- SERVICE NEWS – Antenna Predisposition
- Check correct installation of braking KIT
- Instructions for kit aftersales
