Document overview
Workshop Manual for SAME FRUTTETO CVT 100 → ZKDGH30200TS50001 from the FRUTTETO CVT ACTIVESTEER (FARMOTION STAGE 3B) family. Digital PDF in English with 1,362 pages.
The corresponding English table of contents contains 48 sections and 483 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO CVT ACTIVESTEER (FARMOTION STAGE 3B)
- Model: FRUTTETO CVT 100
- Starting serial number: ZKDGH30200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,362
- File size: 557.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO CVT 100 → ZKDGH30200TS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Heater
- Auxiliary fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Exhaust silencer – Catalytic converter (DOC)
Transmission
- CVT transmission
- Hydrostatic unit
Rear axle
- Differential unit and steering axles
Front axle
- ActiveDrive system
- Suspended axle valve unit
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Dashboard
- Instrument cluster
- Multifunction armrest
- Right-hand console
- Left hand console
- Rear pillars
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
Hydraulic system
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, full house version
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
- Hydraulic pump 22.5 cc
- Braking valve (logic block)
- Variable displacement pump LS 45 cc
- Trailer hydraulic braking valve
- Parking brake valve
Electrical equipment
- FARMotion engine sensors and components
- Engine intake air temperature sensor
- Air filter clogging pressure switch
Front lift
- Front lift
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- OpenCenter
- ActiveSteer
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Language
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- ActiveDrive
- Cylinders
- Agrosky
- Steering Double Displacement (SDD)
- Isobus
- iMonitor
- ISO 11786
- eVisco fan
- PTO Syncro
- ASM
- Armrest
- CAT4 (air conditioning)
- Distributors command calibration neutral
- Clutch pedal calibration
- Slope sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- ActiveDrive calibration
- Front suspension calibration
- Wheel Angle Sensor calibration
- Rear Power Take-Off (PTO) calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Reinitialising LOGIC BOX CAT4
- ActiveSteer WAS Calibration
- ActiveSteer Spool Calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Workshop tools for engine removal and reassembly
- Complete engine
- Separating engine / transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Torsionally flexible coupling
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- A/C compressor belt
C0 – Engine accessories
- High pressure fuel pump
- Mounting brackets
- Power take off gear backlash adjustment
- Replacing the coolant
- Engine air intake fan
- Engine coolant radiator
- Complete exchanger assembly
- Compensation tank
- Intercooler and gearbox oil and fuel heat exchangers
- Air filter
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil
- Front gearbox from its rear part
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- Hydrostatic unit
- 4WD shaft (in front gearbox casing)
- Disassembling the 4WD shaft (in front gearbox casing)
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Disassembling the variator input gear unit
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling 4WD shaft in centre gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Selecting and installing shim packs of correct thickness and installing bevel gear set and differential
- Rear PTO clutch
- Disassembling PTO engagement clutch
- Front PTO casing
- Disassembling the PTO casing
- Rear PTO drive shaft
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
E0 – Rear axle
- Draining and filling the planetary reduction gearbox oil
- Complete steering knuckle housing
- Rear steering tie-rod
- Disassembling the complete steering knuckle housing
- Park brake piston
- Park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Rear differential lock control fork
- Rear differential
- Removing rear differential
- Removing the rear disc differential
- Rear steering cylinder
- Bleeding the braking system
F0 – Front axle
- 4WD shaft (Active Drive)
- Complete front carrier (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Front steering tie-rod (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Pinion-differential assembly (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Differential lock (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Steering sensor actuator plate orientation
- Steering knuckle casing and axle shaft
- Differential assembly
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
- Adjustment of steering knuckle casing and axle shaft
- Front axle adjusting endfloat
- Pinion positioning adjustment and bearing preload
- Disassembling the differential assembly – pinion
- Disassembly of the differential
- Disassembly of the differential locking device
- Differential locking device adjustment
- Assembly and adjustment of front differential (Active Drive)
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Left hand console
- Rear cab pillar covers
- Front cab pillar covers
- Instrument cluster
- Instrument cluster
- Roof panel
- Screen wash reservoir
- Rear screen
- Rear windscreen wiper motor
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- Front turn indicators (LED)
- External rear view mirror
- Seat
- Empty and charge the air conditioning system
- Roof
- CAT 2 – CAT4 cab air filter
- Air conditioning compressor
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Brake pedals
- Clutch pedal
- Steering column
- Steering wheel
- Steering column stalk
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Hydraulic pump (RH, 16 cc)
- Hydraulic pump (LH, 11 cc)
- Transfer pump (22.5 cc, LH)
- Load Sensing pump (45cc, RH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Hydraulic power steering unit (Orbitrol)
- Accumulator block
- Front lift hydraulic system
- Front lift valve block
- Rear steering control distributor
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front auxiliary utility distributors
- Pressure holding valve
- Radiator bypass valve
- Rear PTO block
- Hydraulic steering drain block
- Rear steering solenoid valve block
- Solenoid valve unit
- Services solenoid valve assembly
- Flow regulator valve
- Tightening torques for solenoid valve
L0 – Electrical system
- Battery
- Alternator
- Electronic engine control unit (ECU)
- Steering rear axle control unit.
- PFCU control unit
- SVCU and MVCU electronic control units
- Air filter clogged sensor
- Planetary reduction gearbox speed sensor
- Rear PTO speed selector switch
- Rear pinion speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Instrument panel
- Electronic unit
- Multifunction armrest
- Rotating beacon
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
M0 – Front PTO
- Front power take off
- Front PTO housing, guard
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Front lift assembly
- Front lift cylinders
R0 – Rear lift
- Complete rear lift
- Rear lift distributor
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- 0.007.7899.3 – Front PTO solenoid valve
- 0.007.7899.3 – Front differential locking solenoid valve
- 0.017.8425.4/10 – Trailer socket
- 0.018.2800.4 – Hydraulic trailer braking
- 0.018.4630.4/10 – SBA_ASM sensor
- 0.019.2571.4/10 – ISO 11786
- 0.019.8827.4 – SDD (rapid steer system)
- 0.020.9462.4/10 – Rotating beacon
- 0.021.0490.4/10 – Trailer ABS
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1280.4/20 – Engine (4 cylinder version)
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.1282.4 – Injectors (4 cylinder version)
- 0.023.2613.4/10 – Shock-absorber sensors (version with ActiveDrive)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.024.2826.4/10 – Alternator – preheat
- 0.025.9259.0 – Pressure switch on delivery line filter
- 0.026.6240.4/10 – Hydrostatic unit
- 0.026.6377.4 – SBA/ASM sensor (version with Agrosky)
- 0.027.5538.4 – License plate light
- 0.027.7652.4 – Cowl
- 0.028.5244.4/10 – Cab roof work lights
- 0.028.5246.4/30 – Roof
- 0.028.5305.4/10 – Battery cables (negative)
- 0.028.5306.4/20 – Battery cable (positive)
- 0.028.5334.4/20 – Front wiring loom
- 0.028.5352.4/10 – Front axle (version with ActiveDrive)
- 0.028.5380.4/20 – Rear wiring loom
- 0.028.5381.4/30 – LH
- 0.028.5382.4/10 – RH
- 0.028.5490.4 – Rear-view mirrors
- 0.028.6140.4/20 – Cab
- 0.028.8818.4/40 – Cab, “Full” configuration
- 0.028.8819.4/10 – Optional LH
- 0.028.8820.4_30 – RH optional (Bondioli)
- 0.029.1625.4 – Wiring harness for cab roof working lights (LED)
- 0.029.5346.4 – Electrohydraulic steering (Agrosky)
- 0.029.5651.4/30 – ISOBUS 11783
- 0.029.7644.4/20 – Agrosky SGR1 Aerial
- 0.029.7645.4/20 – Agrosky AGI 4 aerial
- 0.029.7649.4/20 – iMonitor X25
- 0.029.8764.4 – “TOP” lights
- 0.030.2414.4/20 – RH optional (Power beyond)
- 0.030.3692.4 – Distributors 1-5
- 0.032.5427.4/10 – Steering rear wheels
- 0.032.5946.4/10 – Steering rear wheels adapter (version without ISO 11783 socket)
- 0.032.8846.4 – Shock-absorber sensors (version with ActiveDrive)
- 0.033.0001.4 – CTM + ETHERNET
- 0.033.4620.4 – ASM 2 LT
- 0.033.4758.4_10 ASM 1 RH
- 0.033.8944.4 – LED TOP light adapter
- 0.034.2417.4 – Provision for ABS
- 04422324.4/10 – ISO 11786 socket
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- PTO gearshift lever pin loosing
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Check the upper and lower steering knuckles of the front axle for wear
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Active Drive rubber boot breakage
- Steering behavior check procedure
- Adjusting Active Drive front axle toe-in
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Difficulty to regulate temperature inside the cabin
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- Front wipers blocked
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Inaccurate steering during road driving
- EHS1 control valve blocked
- Seal ring breakage
- EHS1 DISTRIBUTORS END PLATE
- L0 – ELECTRIC AL SYSTEM
