Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR 6090 → 16001 from the 6000 (STAGE 3B) (2012) family. Language: English; 1,212 pages.
The corresponding English table of contents contains 22 sections and 354 individual topics.
Main sections included
- Introduction
- General information
- Engine
- Engine accessories
- Pivot points
- Belts and chains
- Hydraulic system
- Feed passage
- Electrical equipment
- Threshing unit
- Cleaning unit
- Grain tank – Elevator
Document details
- Brand: DEUTZ FAHR
- Family: 6000 (STAGE 3B) (2012)
- Model: 6090
- Starting serial number: 16001
- Document type: Workshop Manual
- Language: English
- Pages: 1,212
- File size: 112.43 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6090 → 16001.
Complete table of contents
Introduction
- Introduction
- Tightening Torques
- General safety instructions
- Safety instructions – maintenance and repair
General information
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Conversion tables
- Tightening values, screwing classes
- Lubricants
- Seal materials
- One-component adhesive
- Maintenance and inspection schedule
- Oil quantity and quality
- Approved list of lubricating oil quality class – DEUTZ
- Components working speed
- Securing bush support tightening values
- Maintenance and repair
- Care and maintenance
Engine
- Motor description – construction type
- Engine description – Images of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Use – Environmental conditions
- Use – First start-up
- Usage – Starting procedure
- Usage – Controlling engine operation
- Use – exhaust gas after-treatment systems
- Usage – Active regeneration
- Usage – Passive regeneration
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Fluids – SCR reduction agent
- Maintenance – Maintenance schedule
- Care and maintenance work – Lubricant oil system
- Care and maintenance work – Fuel distribution system
- Care and maintenance – SCR
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Belt transmissions
- Care and maintenance – Adjustments and settings
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Transport and storage
- Technical data – Engine data and adjustment data
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
- Removal and refitting of the crankcase breather
- Removal and refitting of the crankcase breather
- Renewal of the crankshaft oil seal
- Installation and removal of the crankshaft sleeve
- Changing the crankshaft ring gasket (flywheel side)
- Removal and refitting of the front cover (fixing elements)
- Removal and refitting of the oil sump pan
- Removal and refitting of the oil filler pipe
- Removal and refitting of the V-belt pulley
- Removal and refitting of the torsional vibration damper
- Removal and refitting of the flywheel (fixing elements)
- Compression test
- Removal and refitting of the cylinder head cover
- Check and adjust valve clearances
- Removal and refitting of oil cooler (auxiliary services)
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the pilot block
- Removal and refitting of the high-pressure pump, Installation position A
- Installation and removal of the high pressure pump, Assembly position B
- Removal and refitting the injectors
- Removal and refitting of the common rail
- Removal and refitting of the charge air duct
- Removal and refitting of the charge air manifold
- Removal and refitting of the air intake pipe
- Removal and refitting of the water pump
- Removing and installing the belt tensioner (Level 1).
- Removing and installing the support plate (Level 1)
- Removing and installing the support console (Level 1)
- Removal and installation of the exhaust pipe (auxiliaries)
- Removal and refitting of the exhaust gas turbocharger
- Removing and refitting the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removing and installing the belt tensioner (Level 2)
- Removing and installing the vee-groove pulley (#1)
- Removing and installing the vee-groove pulley (#2)
- Removing and installing the support console (Level 2)
- Removing and installing the support console (Level 2)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Fitting and removing counterweight drive system, checking (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Fitting and removing crankshaft bearings (L3)
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Connecting rod drum check (L3)
- Replace the crankshaft O-ring (flywheel end) (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Assembly and disassembly of the distribution valve (L3)
- Removing and refitting the valve timing system (L3)
- Assembly and disassembly of the control elements (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Disassembly and completion of the pilot unit (L3)
- Disassembly and completion of the pilot unit (L3)
- Check the crankshaft bearings (L3)
- Removing and fitting the piston cooling nozzles
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Disassembly and assembly of the control elements
- Removing and fitting the oil pickup pipe (fastener elements)
- Connecting rod drum check (L3)
- Disassembly and assembly the cylinder head (fastening elements) (L3)
- Measuring piston protrusion (L3)
- Replacing the injector bush (L3)
- Replacing the injector bush (loose injector bush) (L3)
Engine accessories
- Pressure transducer (L3)
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Speed indicator (L3)
- NOx sensor (L3)
- NOx sensor (L3)
- Removing and fitting fuel lines (fuel delivery pump – fuel control block) (L3)
- Fitting and removing the temperature sender (exhaust gas) (L3)
- Temperature sender (L3)
- Removing and fitting NOx sensor (L3)
- Temperature sender (exhaust gas) (L3)
- Removal and installation of the fuel filter console
- Removal and installation of the fuel lift pump
- Removal and refitting of fuel lines (fuel lift pump – pilot block)
- Removal and refitting of fuel lines (pilot block – high pressure pump)
- Removal and refitting of fuel lines (pilot block – fuel lift pump)
- Removal and refitting of fuel lines (rail, cylinder head, pilot block – fuel filter)
- Removal and refitting of the heater
- Removal and refitting of the heater (details)
- Installing and removing the thermostat
- Thermostat check (with thermostat disassembled)
- Removal and installation of the thermostat housing
- Removal and refitting of the fan support
- Removal and assembly of the fan support
- Installing and removing the temperature transmitter (Exhaust gas)
- Removal and refitting of the starter motor
- Removal and refitting of the alternator (ribbed V-belt, level 2)
- Removal and refitting of the alternator (ribbed V-belt, level 1)
- Removal and refitting of the crankshaft speed sensor
- Removal and refitting of the camshaft speed sensor
- Installation and removal of the rotation device
- Installation and removal of the rotation device (torsional vibration damper)
- Removal and installation of the air conditioning compressor
- AdBlue pump filter
- Technical data – Speed indicator
Pivot points
- Safety instructions for tyres and wheel studs
- Brakes, brake fluid safety instructions
- Axles maintenance tables
- Transmission oil check and oil change
- Check and change final drive oil
- Check and change final drive oil – BALANCE
- Braking system
- Tyres and wheel rims
- Front axle
- Front axle – BALANCE version
- Transmission ZNK 25 – 1604 0895/20
- Transmission fork adjustment – transmission ZNK25 – 1604 0895/20
- Transmission control linkage
- Final drive
- Steering axle
Belts and chains
- Drive belts and chains
- Check the tension of the belts and chains on the LH side
- Check the tension of the belts and chains on the RH side
- Electrical drive of belt clutches, overview
- Powershift control unit (CCP2)
- Straw chopper clutch
- Grain tank discharge clutch
- Threshing section clutch
- Feed passage clutch
- Diagram of lubrication control valve lines
- Diagram of centralised lubrication system lines
Hydraulic system
- Machine hydraulic system
- Harvester hydraulic system – Basic version
- Harvester hydraulic system – Version with lateral tilt adjustment
- Harvester hydraulic system – Version with grain tank extension
- Harvester hydraulic system – Version with grain tank extension and lateral tilt adjustment
- Harvester hydraulic system – Version with cutting angle adjustment and lateral tilt adjustment
- Harvester hydraulic system – Version with grain tank extension, cutting angle adjustment and lateral tilt adjustment
- Harvester hydraulic circuit connection diagram
- Harvester hydraulic circuit connection diagram
- Balance hydraulic system
- Balance circuit connection diagram
- Self levelling system (Balance) control
- General warnings
Feed passage
- Feed passage
- Feed passage – slipping clutch
- Feed passage – stabiliser shaft for feed chain
- Engagement of the feed passage
- Protection against clogging of feed passage
- Protection against clogging between feed channel chain sprockets
- Feed passage reversal device
- Feed passage oscillating frame, orientable adapter
Electrical equipment
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- Q – Safety devices
- R – Diagnostics
- T – Power supply points
Systems
- S012 – Power supply (+15)
- S003 – Power supply (+30)
- S004 – Instrument panel
- S005 – Diagnostics – Accessories
- S006 – Lights
- S007 – Work lights
- S008 – Brakes
- S009 – Manual air conditioner
- S010 – Windscreen wipers
- S011 – Electronic engine management
- S012 – Starting
- S013 – Transmission
- S014 – Can Bus
- S015 – Pick-up reel
- S016 – Header float, lateral rotation and cutting angle
- S016a – Header float, lateral rotation and cutting angle with balance
- S017 – Feed passage reverser
- S018 – Threshing unit
- S019 – Straw walker
- S020 – Sieves
- S021 – Straw chopper
- S022 – Spreader deflectors
- S023 – Grain tank
- S024 – Grain tank discharge pipe
- S025 – Lubrication system
- S026 – Rape cutter bar
- S027 – Balance
- S028 – AdBlue
WIRING HARNESSES
- 0.015.5464.4/10 – Starter motor – Alternator
- 0.015.5466.4/10 – Header
- 0.015.7162.4 – Roof lights
- 0.016.1616.4 – Balance system main solenoid valve
- 0.016.6222.4/10 – Frame
- 0.016.6617.4/10 – Straw walker sensors
- 0.017.4579.4/10 – Electric motors
- 0.017.4580.4/20 – Grain tank
- 0.017.4582.4/30 – Engine interface
- 0.017.4700.4/10 – Grain tank work lights
- 0.017.4990.4/10 – Solenoid valves block
- 0.017.5019.4/30 – Rear wiring loom
- 0.017.5023.4 – RH rear light
- 0.017.5023.4 – LH rear light
- 0.017.5043.4/20 – Side console
- 0.017.5623.4 – Front handrail worklights
- 0.017.5671.4 – Maintenance worklights
- 0.017.6835.4 – Fusebox earth
- 0.019.0691.4 – Pedals switch
- 0.019.0697.4 – Battery wiring
- 0.019.0725.4/10 – Operator seat safety system
- 0.019.2370.4/30 – Engine
- 0.019.2372.4/20 – Fusebox
- 0.019.2373.4 – Front wiring loom
- 0.019.2375.4/10 – Balance controller
- 0.019.2376.4 – Cutting angle sensor
- 0.019.2377.4 – Roof
- 04213623 – Fuel injectors – First bank
- 04213623 – Fuel injectors – Second bank
- 04217244 – Starter motor control relay
- 04218898 – Engine
- 16050256/20 – Spreader deflectors adjustment
- 16050268 – LH threshing drum door emergency switch
- 16050274/20 – Sieve box work light
- 16058810 – Climate control
- 16062550 – Feed passage reverser
- 16062566/20 – Lower sieve adjustment motor
- 16062567/20 – Upper sieve adjustment motor
- 16062623 – Frame earth
Calibrations and diagnostics
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Threshing unit
- Installing concaves
- Turbo separator adjustment
- Installing threshing drum – P/N 939116
Cleaning unit
- Straw walker mounts
- Fitting straw walker pulleys and belt tensioners
- Assembling sieve mount drive and grain cleaning system drive
- Straw chopper engage belt tensioning – P/N 939466
- Strawchopper pulley assembly – P/N 939441
Grain tank – Elevator
- Discharge auger assembly – P/N 939459
Service Info
C0 – ENGINE ACCESSORIES
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- Filter and prefilter tool p/n 5.9035.865.0
- Cleaning fan bearing breakage
HB – AXLES
- Adjusting rear axle toe angle
HH – ELECTRICAL SYSTEM
- Linear actuator
HL – CLEANER UNIT
- Straw walker supports assembly procedure
HM – GRAIN TANK / ELEVATOR
- Elevator and head chain tensioning
