Document overview
Workshop Manual for SAME FRUTTETO³ 80.4 NATURAL → ZKDCL30200RS10001 from the FRUTTETO³ NATURAL family. Digital PDF in English with 685 pages.
The corresponding English table of contents contains 46 sections and 246 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO³ NATURAL
- Model: FRUTTETO³ 80.4 NATURAL
- Starting serial number: ZKDCL30200RS10001
- Document type: Workshop Manual
- Language: English
- Pages: 685
- File size: 129.27 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO³ 80.4 NATURAL → ZKDCL30200RS10001.
Complete table of contents
Introduction
- Introduction – Engines
- Tightening torques
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Tightening torques for nuts and bolts of electrical connections
- Installation of quick couplers
- Safety instructions – maintenance and repair
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine block technical data
- Crankshaft technical data
- Technical data for pistons – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 12°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Engine injectors technical data
- Hydraulic tappets diagram
Engine accessories
- Starter motor
- Engine stop solenoid valve
Transmission
- Transmission
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Hydraulic System
- Braking system
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- PC Tester Screens – Engine ECU – Structure
Commissioning and calibrating the tractor
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Main menu
- Commissioning – Engine ECU – Structure
- Commissioning – Engine ECU – Configuration
- Commissioning – Engine ECU – Engine menu
- Commissioning – Engine ECU – HML menu
- Commissioning – Engine ECU – Preheating menu
- Commissioning – Engine ECU – Alarms Menu
- Commissioning – Engine ECU – Alarms List
- Commissioning – Engine ECU – Wheel Calibration Menu
- Commissioning – Engine ECU – Wheels menu
- Commissioning – Engine ECU – HRT Menu
- Commissioning – Engine ECU – DERATING Menu
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Engine type config.
- Wheels constants
- Commissioning – Engine ECU – Functional diagram
Method of intervention
B0 – Engine
- Separating engine / transmission
- Engine
- Engine flywheel
- Alternator – water pump – fan belt
- Checking engine belt tension
- Adjusting belt alignment
- Replacing the engine oil filter cartridge
C0 – Engine accessories
- Changing the coolant and flushing the circuit
- Coolant fluid radiator
- Compensation tank
- Fan
- Air filter container
- Bleeding air from the fuel circuit
- Tank
- Engine stop solenoid valve
- Starter motor
- Exhaust pipe
- Exhaust silencer
- Intercooler
- Complete radiator pack
D0 – Transmission
- Changing the transmission oil
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Separating the clutch housing from the transmission
- Complete gearbox assembly
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Disassembling the gearbox input shaft
- Range selector rod
- Rear pinion
- Adjusting the bevel gear set
- 4WD output shaft
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- 4WD shaft
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- 4WD engagement device
- Internal range reduction gear controls
- Replace the parking brake wear shoes
E0 – Rear axle
- Rear axle
- Disassembling the planetary gear unit
- Brake carriers
- Replacing the friction shoes
- Rear differential
- Removing the rear differential
- Bleeding air from the hydraulic brake system
F0 – Front axle
- Front mount
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Seat controls mount
- Engine hood
- Engine hood underside shield
- Cab mat and footboards
- Rear mudguard
- Instrument cluster
- Brake master cylinders
- Steering wheel
- Adjusting lift control levers
- Roll bar
- Battery mount
- Driver access ladder
- Engine hood mount
- Seat
H0 – Hydraulic system
- Power steering pump and ancillary pump carrier
- Disassembling the power steering pump and ancillary pump carrier
- Ancillary pump
- Power steering pump
- Power steering
- Rear auxiliary distributor
- Adjusting power steering pump and ancillary pump carrier gear free play
L0 – Electrical system
- Alternator
- Brake light bulb
- Instrument cluster
R0 – Rear lift
- Complete lift
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Tow hook sled
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8339.161.0/10 – Digital Instrument (Cluster)
- 2.8519.071.0/30 – Preheat ECU
- 2.8519.106.0 – Seat safety ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- O – Resistors and rheostats
- P – Various services
Systems
- Schematic diagram of tractor
- S001 – Electronic engine throttle
- S002 – Preheat
- S003 – Starter
- S004 – Lights
- S005 – Instrument cluster
Wiring harnesses
- 0.011.7840.4 – Rotating beacon
- 0.013.4085.4/20 – Front work lights
- 0.015.3643.4 – Tappets
- 0.015.3649.4/20 – Battery wiring
- 0.015.3650.4 – License plate light
- Front lights and horn
- 0.015.3653.4 – Preheating
- 0.015.3655.4 – Front wiring loom
- 0.016.6133.4 – Battery master switch ground
- 0.021.3289.4 – Rotating beacon socket
- 0.021.3290.4 – Rear lights
- 0.021.3292.4 – Front lights
- 0.022.3237.4/10 – Central wiring loom
- 0.022.3238.4 – Rear wiring loom
- 0.022.3240.4 – Trailer brake
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Contact between handbrake fork and filter tank
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
