Document overview
Workshop Manual PDF for SAME EXPLORER³ 85 → S14S804WVT5001, EXPLORER³ family. Document language: English; 1,157 pages.
The corresponding English table of contents contains 51 sections and 403 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER³
- Model: EXPLORER³ 85
- Starting serial number: S14S804WVT5001
- Document type: Workshop Manual
- Language: English
- Pages: 1,157
- File size: 142.65 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER³ 85 → S14S804WVT5001.
Complete table of contents
Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data
Transmission
- Transmission
- Rear P.T.O.
- 2 and 4-speed PTO and Groundspeed PTO
Front axle
- Front axle
Hydraulic system
- Hydraulic system
- Steering circuit pump – lift circuit
- Power steering valve
- Remote control valve
- Hydraulic lift control valve
- Braking system
- Separate-Brakes valve
- Trailer braking valve
- Services solenoid valves assembly – Pressure holding valves
- Shuttle solenoid valves assembly
Calibrations and electronic diagnosis
- ECU interrogation
- Introduction to the tractor’s electronic system
Diagnostic tools
All Round Tester (ART® SAME)
- All Round Tester (ART®)
- Connection of tester to tractor
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- All-Round Tester Manual – Introduction
- All-Round Tester Manual – Monitor Menu
- All-Round Tester manual – Parameters Menu
- All-Round Tester Manual – Calibrations Menu
- All-Round Tester Manual – Alarms Menu
- All-Round Tester Manual – Test Menu
Commissioning and calibrating the tractor
- Commissioning – Replacing the instrument cluster
- Commissioning – Replacing the reverse shuttle ECU
- Commissioning – Automatic reverse shuttle clutch calibration
- Commissioning – Manual reverse shuttle clutch calibration
- Wheels constants
ECU alarms
Hydraulic shuttle alarms
- Shuttle ECU alarm – code 0.015.0363.4/20
- Shuttle ECU alarms – SPN Code 160 FMI 3
- Shuttle ECU alarms – SPN Code 160 FMI 12
- Shuttle ECU alarms – SPN Code 168 FMI 2
- Shuttle ECU alarms – SPN Code 177 FMI 3
- Shuttle ECU alarms – SPN Code 177 FMI 3
- Shuttle ECU alarms – SPN Code 191 FMI 3
- Shuttle ECU alarms – SPN Code 191 FMI 12
- Shutt – SPN code 1079 FMI 2
- Shuttle ECU alarms – SPN Code 1504 FMI 2
- Shuttle ECU alarms – SPN Code 1504 FMI 3
- Shuttle ECU alarms – SPN Code 1504 FMI 4
- Shuttle ECU alarms – SPN Code 5110 FMI 2
- Shuttle ECU alarms – SPN Code 5110 FMI 3
- Shuttle ECU alarms – SPN Code 5110 FMI 4
- Shuttle ECU alarms – SPN Code 5110 FMI 13
- Shuttle ECU alarms – SPN Code 5130 FMI 4
- Shuttle ECU alarms – SPN Code 5140 FMI 2
- Shuttle ECU alarms – SPN Code 5350 FMI 3
- Shuttle ECU alarms – SPN Code 5350 FMI 4
- Shuttle ECU alarms – SPN Code 5350 FMI 5
- Shuttle ECU alarms – SPN Code 5370 FMI 3
- Shuttle ECU alarms – SPN Code 5370 FMI 4
- Shuttle ECU alarms – SPN Code 5370 FMI 5
- Shuttle ECU alarms – SPN Code 5380 FMI 3
- Shuttle ECU alarms – SPN Code 5380 FMI 4
- Shuttle ECU alarms – SPN Code 5380 FMI 5
- Shuttle ECU alarms – SPN Code 5512 FMI 2
- Shuttle ECU alarms – SPN Code 5910 FMI 9
- Shuttle ECU alarms – SPN Code 5920 FMI 9
Transmission alarms
- P.T.O. selfdiagnosis indicator light.
Instrument panel alarms
- Instrument panel alarm – code 2.8339.248.0
- Instrument panel alarms – ART code 18
- Instrument panel alarms – ART code 19
- Instrument panel alarms – ART code 20
- Instrument panel alarms – ART code 21
- Instrument panel alarms – ART code 23
- Instrument panel alarms – ART code 24
- Instrument panel alarms – ART code 25
- Instrument panel alarms – ART code 26
- Instrument panel alarms – ART code 36
- Instrument panel alarms – ART code 37
Canbus alarms
- Canbus alarms
Method of intervention
B0 – Engine
- Engine – Separation from the transmission
- Engine
- Checking the compression pressure
- Dismantling of engine
- Re-assembly of engine
- Removing and installing front cover
- Repair of front cover
- Repair of crankcase
- Repair of mass balancing shaft
- Checking the crankshaft
- Fan and air conditioning compressor drive belts
- Tension adjustment of the fan and air conditioning compressor drive belt
- Alternator, fuel pump and water pump drive belt
- Tension adjustment of the alternator, fuel pump and water pump drive belt
- Removing and installing the flywheel
- Repair of flywheel
- Checking the piston
- Repair of connecting rod
- Checking the camshaft
- Checking the gearcase
- Checking and setting the valve clearance
- Checking rocker arm bracket
- Checking the cylinder head
- Repair of hydraulic pump drive
- Repair of hydraulic pump with fastening flange
- Removal and re-installation of injection pump
- Determining commencement of delivery
- Check injectors
- Repair of control rod
C0 – Engine accessories
- Changing the coolant and flushing the circuit
- Radiator – Tractor without front PTO
- Radiator – Tractor with front PTO
- Fuel tank
- Fuel cooler
- Starter motor
- Silencer
- Exhaust pipe – Tractor with cab
- Repair of air compressor
- Removing and installing the thermostat
- Control and adjustment thermostat
D0 – Transmission
- Changing the transmission oil
- Range selector assembly
- Disassembly of the range selector
- Clutch housing – assembly
- Front gearbox – Separation from the transmission
- Shuttle assembly – complete unit
- Disassembly of the shuttle unit
- Disassembly of the cover unit
- Disassembly of the forward drive clutch assembly
- Disassembly of the reverse drive clutch assembly
- Gearbox and Hi-Lo assembly
- Disassembly of the Hi-Lo unit
- Disassembly of the planet carrier
- Disassembly of the Lo range clutch housing
- Disassembly of the Hi-Lo unit output shaft
- Disassembly of the gearbox input shaft
- Torsional spring plate
- Disassembly of the primary shaft – Version without Hi-Lo
- Gearbox assembly – version with Hi-Lo
- Disassembly of the primary shaft – Version with Hi-Lo
- Disassembly of the secondary shaft – Version without Hi-Lo
- Disassembly of the secondary shaft – Version without Hi-Lo
- Secondary shaft – Version with Hi-Lo
- Disassembly of the secondary shaft – Version with Hi-Lo
- Range gearbox and differential assembly – complete assembly
- Complete gearbox assembly – Version with Hi-Lo
- Complete gearbox assembly – Version with Hi-Lo
- Disassembly of complete gearbox unit – Version without Hi-Lo
- Front gearbox oil seal
- Gearbox support and gear selector rods
- Adjustment of the differential – Bevel gear pair
- Disassembly of the rear pinion
- Disassembly of the 4WD output shaft
- PTO clutch
- Disassembly of the PTO clutch
- Pump drive PTO – Outer gear
- PTO. pumps drive – Inner gear
- PTO output shaft. – 4-speed version
- PTO output shaft – 2-speed version
- Disassembly of the PTO output shaft – 4-speed version
- Disassembly of the PTO output shaft – 2-speed version
- Disassembly of the PTO output shaft – 2-speed version
- Disassembly of the PTO output shaft – 4-speed version
- Disassembly of the Groundspeed PTO output shaft
- Disassembly of the Groundspeed PTO engagement device
- Disassembly of the parking brake
- Disassembly of the 4WD engagement device
- Four-wheel drive engagement device – Easyshift
E0 – Rear axle
- RH rear axle
- LH rear axle
- Disassembly of LH/RH rear axle
- Disassembly of the planet carrier
- Rear differential
- Disassembly of the rear differential
- Bleeding air from the hydraulic circuit of the front and rear brakes
- Rear axle brake discs
- Disassembly of the rear axle brake piston
F0 – Front axle
- Front pivot bracket
- 4WD front axle
- Adjusting the front axle end float
- Steering cylinders
- Steering cylinders disassembly
- Steering knuckle housing and axle shaft
- Adjustment of steering knuckle housing and axle shaft
- Differential unit
- Differential disassembly
- Differential unit adjustment
- Disassembly of the bevel gear pair
- Adjustment of the bevel gear pair
- Disassembly of the differential
- 4WD shaft
- Planetary reduction gear
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Front hoods
- Cab access steps
- Fenders
- Front instrument panel
- Right-hand console
- Left-hand console
- Heating and air conditioning assembly – Version with standard roof
- Air conditioning system controls – High-visibility roof system
- A/C system – Version with standard roof
- Air conditioning compressor
- Condenser – Version with high-visibility roof
- Receiver drier – Version with high visibility roof
- Air-conditioning evaporator – Version with high-visibility roof
- Heater matrix – Version with high-visibility roof
- Expansion valve – Version with high visibility roof
- Antifreeze sensor – Version with high visibility roof
- Condenser cooling fans – Version with high-visibility roof
- Condenser fan control pressure switch – Version with high visibility roof
- Brake master cylinders
- Adjustment of the control levers
- Adjustment of the rear lift control levers
- Remote valve control cables
H0 – Hydraulic system
- Pump for hydraulic lift and auxiliary services
- Power steering
- Pressure relief valve setting
- Power steering disassembly
- Power steering pump
- Gearbox oil coolers – Version with front PTO
- Gearbox oil coolers – Version without front PTO
- Rear remote control valve
- Bleeding the braking circuit
- Services solenoid valve assembly
- Shuttle solenoid valves assembly
L0 – Electrical system
- Battery – Version without front PTO
- Alternator
- Clutch pedal potentiometer
- Shuttle output speed sensor
- Steering column switch
- Shuttle ECU and forward/reverse selector
M0 – Front PTO
- Front PTO
- PTO assembly.
- Pump assembly
- Clutch-brake assembly
- Solenoid valve assembly
N0 – Front lift
- Front lift
- Disassembly of front lift cylinders
R0 – Rear lift
- Lift – Complete assembly
- Disassembly of the lift – complete assembly
- Auxiliary lift cylinders
- Hydraulic lift control valve
- Disassembly of the lift control valve
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- 3-point linkage
S0 – Wheels
- Front wheels
- Rear wheels
V0 – Ballast – towing hitches
- Towing hitch slide
Wiring diagrams
Introduction
- Structure of the unit
- Index of wiring looms and components
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Components
Systems
- Earthing points
- Starting and preheating
- Steering column switch lights – Tractor with cab
- Steering column switch lights – Tractor with platform
- Diagnostics accessories – Tractor with standard cab
- Diagnostics accessories – Tractor with high visibility cab
- Instrument panel
- Work lights – Tractor with standard cab
- Work lights – Tractor with high visibility cab
- Windscreen wipers – Tractor with standard cab
- Windscreen wipers – Tractor with high visibility cab
- Heating – Tractor with standard cab
- Heating – Tractor with high visibility cab
- A/C system – Tractor with standard cab
- A/C system – Tractor with high visibility cab
- Transmission
- PTO
- Brakes
- CAN BUS
Wiring harnesses
- Hood lights wiring – 0.014.8107.4/20
- Locations of cowl lights wiring loom connectors
- Engine wiring – version with front battery – 0.014.8629.4/20
- Engine wiring loom connector locations – Version with front battery
- Engine wiring (version with lateral battery) – 0.015.1597.4/20
- Engine wiring loom connector locations – Version with lateral battery
- Battery wiring – 0.014.8806.4/20
- Battery wiring loom connector locations
- Preheating wiring – 0.014.9195.4/20
- Pre-heat wiring loom connector locations
- Power supply wiring – 0.015.1983.4/10
- Power wiring loom connector locations
- Instrument panel wiring – 0.014.8628.4/40
- Location of instrument panel wiring loom connectors
- RH drivetrain wiring – 0.014.8630.4/30
- Location of RH drivetrain wiring loom connectors
- LH drivetrain wiring – 0.014.9193.4/30
- Location of LH drivetrain wiring loom connectors
- Drivetrain shuttle wiring – 0.015.1998.4/10
- Position of drivetrain shuttle lever wiring connectors
- Cab shuttle wiring – 0.015.1418.4/30
- Positions of cab shuttle lever wiring connectors
- Power supply wiring – Tractor with standard cab – 0.014.9375.4/20
- Power supply wiring connector positions – Tractor with standard cab
- Roof wiring – Tractor with standard cab – 0.009.7850.4/50
- Location of roof line wiring loom connectors – Tractor with standard cab
- Heating wiring – Tractor with standard cab – 0.010.2147.2
- Location of heating wiring loom connectors – Tractor with standard cab
- Air conditioning wiring – Tractor with standard cab – 0.010.2153.2
- Location of A/C system wiring loom connectors – Tractor with standard cab
- Air conditioning condenser fan wiring – Tractor with standard cab – 0.009.7853.3/20
- Location of A/C system heat exchanger fan wiring loom connectors – Tractor with standard cab
- Cab power supply wiring – Tractor with high-visibility cab – 0.014.9376.4/10
- Location of cab power wiring loom connectors – Tractor with high visibility cab
- Roof wiring – Tractor with high-visibility cab – 0.011.3606.4/50
- Location of roof line wiring loom connectors – Tractor with high visibility cab
- Heating system wiring – Tractor with high-visibility cab – 0.010.2554.2
- Location of heating wiring loom connectors – Tractor with high visibility cab
- Air conditioning wiring – Tractor with high-visibility cab – 0.010.2560.0
- Location of A/C system wiring loom connectors – Tractor with high visibility cab
- Air conditioning cooler fan wiring – Tractor with high-visibility cab – 0.011.3610.3/20
- Location of A/C system heat exchanger fan wiring loom connectors – Tractor with high visibility cab
- Front-rear worklights wiring – Tractor with standard cab – 0.009.7851.4/50
- Location of front-rear work lights wiring loom connectors – Tractor with standard cab
- Supplementary worklights wiring – Tractor with standard cab – 0.015.1435.4/10
- Supplementary worklights wiring connector positions – Tractor with standard cab
- Windscreen wiper wiring – Tractor with standard cab – 0.010.4516.3
- Location of windscreen wiper wiring loom connectors – Tractor with standard cab
- Loudspeaker wiring – Tractor with standard cab – 0.011.0729.4/10
- Location of speaker wiring loom connectors – Tractor with standard cab
- Front-rear worklights wiring – Tractor with high-visibility cab – 0.015.2979.4
- Location of work lights wiring loom connectors – Tractor with high visibility cab
- Supplementary worklights wiring – Tractor with high-visibility cab – 0.015.1437.4/10
- Supplementary worklights wiring connector positions – Tractor with high-visibility cab
- Windscreen wiper wiring – Tractor with high-visibility cab – 0.011.3597.3
- Location of windscreen wiper wiring loom connectors – Tractor with high visibility cab
- Loudspeaker, radio, rear wiper, flashing light and clock wiring – Tractor with high-visibility cab – 0.011.3596.3/40
- Location of connectors of wiring loom for speakers, radio, rear screen wiper, flashing beacon and clock – Tractor with high visibility cab
- Front lights wiring – Tractor with cab – 0.010.8189.3/40
- Front lights wiring connector positions – Tractor with cab
- Wiring for lower front lights – Tractor with cab – 0441.1923.4
- Location of lower front lights wiring loom – Tractor with cab
- Front lights wiring – Tractor with platform – 0.015.3094.4
- Front lights wiring connector positions – Tractor with platform
- Worklights wiring – Tractor with platform – 0.014.9281.4
- Worklights wiring connector positions – Tractor with platform
- Rotating beacon wiring – 0.012.9909.4
- Location of rotating beacon wiring loom connectors
- Trailer hydraulic braking wiring – 0.014.1645.4/10
- Trailer hydraulic braking wiring connector positions
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- Technical Documentation DVD 06/2009
- Technical Documentation DVD 07/2008
- Nameplate
- SDF LUBRICANTS: Lubricant oils and coolant fluids
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Exhaust manifold fastener screws
- Flushing the lubrication circuit
- Coolant pump – Assembly instructions – Repair – DEUTZ BFM 1012/2012/2013/TCD 2012 engines
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Additive for diesel fuel
D0 – TRANSMISSION
- Twisted parking brake lever
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Clutch pedal spring failure
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Resonator failure
- Assembly instructions for solenoid valves and cartridge valves
- L0 – ELECTRIC AL SYSTEM
