Document overview
Digital Workshop Manual documentation for model SAME AUDAX 200 → WSXAB00200LS50010 from the AUDAX family. Language: English; 926 pages.
The corresponding English table of contents contains 30 sections and 261 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Service Info
Document details
- Brand: SAME
- Family: AUDAX
- Model: AUDAX 200
- Starting serial number: WSXAB00200LS50010
- Document type: Workshop Manual
- Language: English
- Pages: 926
- File size: 112.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME AUDAX 200 → WSXAB00200LS50010.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- One-way valves
- Fixing the steering wheel
- Spool valves
- Units of measurement and conversion factors
- Introduction – Engines
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Motor description – construction type
- Engine description – Images of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Use – Environmental conditions
- Use – First start-up
- Usage – Starting procedure
- Usage – Controlling engine operation
- Use – exhaust gas after-treatment systems
- Usage – Active regeneration
- Usage – Passive regeneration
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Fluids – SCR reduction agent
- Maintenance – Maintenance schedule
- Care and maintenance work – Lubricant oil system
- Care and maintenance work – Fuel distribution system
- Care and maintenance – SCR
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Belt transmissions
- Care and maintenance – Adjustments and settings
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Transport and storage
- Technical data – Engine data and adjustment data
- Technical data – Tools
Engine accessories
- SCR system
- AdBlue® technical characteristics
- Pressure transducer (L3)
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Speed indicator (L3)
- NOx sensor (L3)
- NOx sensor (L3)
- Removing and fitting fuel lines (fuel delivery pump – fuel control block) (L3)
- Fitting and removing the temperature sender (exhaust gas) (L3)
- Temperature sender (L3)
- Removing and fitting NOx sensor (L3)
- Temperature sender (exhaust gas) (L3)
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
- Serdia
- D-Tech and diagnostic port
- SDF Analyser – Diagnostic port connection
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Commissioning and calibrating the tractor
- Start-up procedures
- Common operations
- EEPROM reset (Engine off)
- Model selection and configuration (Engine OFF)
- Clutch pedal calibration (Engine OFF)
- Range position sensor calibration (Engine OFF)
- Auto calibration of PowerShift clutches (Engine ON)
- Auto calibration of PowerShuttle clutches (Engine ON)
- Alarms erase
- EEPROM reset (Engine OFF)
- Model configuration (Engine OFF)
- Calibration of pedal gas and hand gas (Engine OFF)
- Front PTO configuration (Engine OFF)
- Suspension configuration (Engine OFF)
- System configuration (Engine OFF)
- Electrohydraulic distributors configuration (Engine OFF)
- Slope sensor calibration (Engine off)
- ASM sensor configuration (Engine ON)
- Rear lift configuration and calibration (Engine ON)
- Proportional PTOs calibration
- Alarms erase
- Manual calibration of PowerShift clutches
- Manual calibration of M clutch parameters
- Manual calibration of PowerShuttle clutches
ECU alarms
Engine alarms
- Service alarm list
Transmission alarms
- Trasmission alarm list
Software management
- Transmission firmware update
Method of intervention
B0 – Engine
- Engine
- Separating the engine from the transmission (1/2)
- Separating the engine from the transmission (2/2)
- Air conditioning compressor belt
- Water pump / alternator belt
- Torsionally flexible coupling and engine flywheel
- Engine oil sump
- Removal and refitting of the crankcase breather
- Removal and refitting of the crankcase breather
- Renewal of the crankshaft oil seal
- Changing the crankshaft ring gasket (flywheel side)
- Installation and removal of the crankshaft sleeve
- Removal and refitting of the front cover (fixing elements)
- Removal and refitting of the oil sump pan
- Removal and refitting of the oil filler pipe
- Removal and refitting of the V-belt pulley
- Removal and refitting of the torsional vibration damper
- Removal and refitting of the flywheel (fixing elements)
- Compression test
- Removal and refitting of the cylinder head cover
- Check and adjust valve clearances
- Removal and refitting of oil cooler (auxiliary services)
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the pilot block
- Removal and refitting of the high-pressure pump, Installation position A
- Installation and removal of the high pressure pump, Assembly position B
- Removal and refitting the injectors
- Removal and refitting of the common rail
- Removal and refitting of the charge air duct
- Removal and refitting of the charge air manifold
- Removal and refitting of the air intake pipe
- Removal and refitting of the water pump
- Removing and installing the belt tensioner (Level 1).
- Removing and installing the support plate (Level 1)
- Removing and installing the support console (Level 1)
- Removal and installation of the exhaust pipe (auxiliaries)
- Removal and refitting of the exhaust gas turbocharger
- Removing and refitting the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removing and installing the belt tensioner (Level 2)
- Removing and installing the vee-groove pulley (#1)
- Removing and installing the vee-groove pulley (#2)
- Removing and installing the support console (Level 2)
- Removing and installing the console (Level 1)
- Removing and installing the support console (Level 2)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Fitting and removing counterweight drive system, checking (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Fitting and removing crankshaft bearings (L3)
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Connecting rod drum check (L3)
- Replace the crankshaft O-ring (flywheel end) (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Assembly and disassembly of the distribution valve (L3)
- Removing and refitting the valve timing system (L3)
- Assembly and disassembly of the control elements (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Disassembly and completion of the pilot unit (L3)
- Disassembly and completion of the pilot unit (L3)
C0 – Engine accessories
- Removal and installation of the fuel filter console
- Removal and installation of the fuel lift pump
- Removal and refitting of fuel lines (fuel lift pump – pilot block)
- Removal and refitting of fuel lines (pilot block – high pressure pump)
- Removal and refitting of fuel lines (pilot block – fuel lift pump)
- Removal and refitting of fuel lines (rail, cylinder head, pilot block – fuel filter)
- Removal and refitting of the heater
- Removal and refitting of the heater (details)
- Installing and removing the thermostat
- Thermostat check (with thermostat disassembled)
- Removal and installation of the thermostat housing
- Removal and refitting of the fan support
- Removal and assembly of the fan support
- Installing and removing the temperature transmitter (Exhaust gas)
- Removal and refitting of the starter motor
- Removal and refitting of the alternator (ribbed V-belt, level 2)
- Removal and refitting of the alternator (ribbed V-belt, level 1)
- Removal and refitting of the crankshaft speed sensor
- Removal and refitting of the camshaft speed sensor
- Installation and removal of the rotation device
- Installation and removal of the rotation device (torsional vibration damper)
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- AdBlue crystallization
- Solid urea deposits in catalytic converter
- NOx sensor (Generation 2.0/2.5)
- Filter and prefilter tool p/n 5.9035.865.0
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning with error U90
- Proper use of the conditioning system
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
