Document overview
Workshop Manual for DEUTZ FAHR 4100W from the Series 4W family. Digital PDF in English with 690 pages.
The corresponding English table of contents contains 43 sections and 241 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 4W
- Model: 4100W
- Document type: Workshop Manual
- Language: English
- Pages: 690
- File size: 244.60 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 4100W.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Diesel Engine
- Engine drive belt (without air conditioning compressor)
- Engine drive belt (with air conditioning compressor)
- Fuel System
- Technical characteristic parameters of engine
- Main tightening bolt torque of engine
Engine accessories
- Fuel Tank
- Cooling system
- Coolant radiator, fuel radiator and intercooler
Transmission
- Differential bearing
- Bevel Gear Shaft
- Transmission layout, transmission with planetary shuttle shifting
- Transmission layout, transmission with common shuttle shifting
- Transmission layout, 6+8 transmission with synchronizer
- Transmission section
Front axle
- Front axle
Hydraulic system
- Steering and auxiliary utilities hydraulic circuit
- Hydraulic system components
- Hydraulic system components
- Hydraulic system components
- Hydraulic system components -Configuration 2
- Hydraulic system components – Configuration 3
- Hydraulic steering
Electrical equipment
- Crankshaft and Camshaft Speed Sensor
- Elettronic control unit ECU
- Alternator
- List of fault code
Rear lift
- Rear lift box
- Rear lift cylinder
- Three-point linkage component
Calibrations and electronic diagnosis
Diagnostic tools
- HED diagnostic tool
- Diagnostic tool
- ECUs
Commissioning and calibrating the tractor
- Diagnostic port – OBD socket location
ECU alarms
- ECU ALARMS
Method of intervention
B0 – Engine
- Separating the complete engine
- Separating engine / transmission
- belt
- Flywheel
- Crankshaft assembly
- Replacing the front shock absorber assembly
- Piston and connecting rod assembly
- Push rod and rocker arm assembly
- Camshaft assembly
- Gear housing and gear
- Timing gear
- Replacing the cylinder head cover assembly
- Cylinder head
- Cylinder head assembly
- Replacing the oil pump and high pressure oil pipe
- Replacing the oil cooler assembly
- Oil strainer
- Oil pump
- Replacement of diesel fine filter
- Replacing of the fuel injector
- Fuel injection pump assembly
- Fan, belt and tension pulley
C0 – Engine accessories
- Draining the coolant
- Fan
- Radiator assembly
- Compensation tank
- Air filter
- Rigid air filter pipe
- Air filter mounting bracket
- Diesel filter
- Fuel prefilter
- Fuel tank
- Air Exhaust from Fuel Supply System
- Starter motor
- Exhaust pipe
- Intermediate manifold
- Exhaust silencer
- Replacing the thermostat
- Replacing the water pump assembly
- Replacing the supercharger
- Replacing the starter motor
- Crankshaft sensor
- Water temperature sensor
- Replacing the oil pressure temperature sensor
- Intake pressure temperature sensor
- Replacing the generator
- Flywheel housing
- Flywheel
D0 – Transmission
- Changing the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Gear cover
- Connector housing
- Clutch unit
- Clutch thrust bearing
- Disassembling the gearbox housing
- Shuttle unit
- Disassembling the reverse shuttle planetary reduction gearbox
- Parking brake
- 4WD engagement device
- 4WD shaft in gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Gear, range and reverse shuttle selector rods inside gearbox
- PTO output shaft
- Disassembling the PTO output shaft
E0 – Rear axle
- Right-hand rear axle
- Left-hand rear axle
- Brake housing
- LH brake carrier
- Disassembling rear axle
- Rear differential
- Removing rear differential
- Bleeding air from the hydraulic brake system
F0 – Front axle
- Front axle
- 4WD shaft
- Support with front axle
G0 – Bodywork – Cab – Platform
- Platform
- Engine hood
- Engine cowl front bracket and grille
- Lower hood guard
- Engine hood frame
- Battery mount
- Cab carrier brackets
- Instrument cluster
- Cab access steps
- Fan guard
- Turn indicators
- External rear-view mirrors
- Driver seat
- Handle
- Rear mudguard
- Toolbox
- Roll bar with roof
- Roof
- Roof with mount
- Throttle pedal
- 4WD (DT) selector lever
- Parking brake lever
- PTO on/off lever
- Gear and range selector lever
- PTO speed selector lever
- Differential lock pedal
- Clutch pedal
- Distributor and lift control lever assembly
- Disassembling the distributor and lift control levers
- Adjustment of free stroke of main clutch pedal
- Adjustment of Free Strokes of Auxiliary Clutch Control Handle
- Brake pedal
- Adjustment of Brake and Operating Mechanism
- Steering column
- Steering wheel
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Auxiliary utilities pump
- Orbitrol
- 4-way rear auxiliary utility distributor.
- Rear auxiliary utility distributor with bracket
L0 – Electrical system
- Battery
- Alternator
- Front lights
- Rear work lights
- Engine harness assembly
R0 – Rear lift
- Rear lift
- Adjustment of Hydraulic Hitch System
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Drawbar
- Ballast weights and ballast carrier
- Tow hook
Wiring diagrams
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- M – Electrical/electronic devices, Flasher units and Timers
- P – Various services
- R – Diagnostics
Systems
- S001 – Starting
- S002 – Sidelights and turn indicators
- S003 – High beam and low beam headlights
- S004 – Brakes and horn
- S005 – Instrument cluster
- S006 – Engine control
- S007 – Work lights
Wiring harnesses
- Wire colour reference table
- A11.48.012.3 – Front fuse box
- A11.48.022.0/10 – Central wiring loom
- A11.48.024.0/10 – Engine
- A11.48.027.0/10 – Engine ECU
- A11.48.028.0 – Utilities oil pressure switch
- A11.48.032.0 – Cab – transmission ground
- A11.48.037.0 – Front lights
- A11.48.033.0/10 – Rear lighting
- A11.48.042.0 – Battery positive
- A11.48.043.0 – Power feed
- A11.48.044.0 – Battery negative
- A85.48.109.0 – Battery master switch ground
- DF304.48.019/10 – Cowl
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- YUCHAI Electronic Diagnosis
