Document overview
Operator's manual for DEUTZ FAHR 5100 → ZKDY6802W0TD10001 from the Series 5 (STAGE 3B) family. Digital PDF in English, 424 pages.
The original table of contents contains 74 sections and 278 detailed topics, providing a clear view of the systems and procedures covered by this edition.
- IDENTIFICATION
- SAFETY
- GETTING TO KNOW YOUR TRACTOR
- USING THE TRACTOR
- WHEELS
- BALLASTING
- ELECTRICAL SYSTEM
- MAINTENANCE OPERATIONS
- TROUBLESHOOTING OF FAULTS AND EMERGENCIES
- TECHNICAL DATA
Document details
- Brand: DEUTZ FAHR
- Family: Series 5 (STAGE 3B)
- Model: 5100
- Starting serial number: ZKDY6802W0TD10001
- Document type: Operator's manual
- Language: English
- Pages: 424
- File size: 37.84 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that the model and starting serial number of your machine match 5100 → ZKDY6802W0TD10001.
Complete table of contents
IDENTIFICATION
Tractor identification
- Models and serial numbers
- Make a note of your tractor data
- Ordering spare parts and supplementary equipment
- Identification plates
Glossary
- Technical terms used in this manual
- Acronyms used in this manual
- Units of measurement used in this manual
Warranty
- Warranty terms and conditions
- Exclusions to the warranty
- Intended use
- Conditions rendering the warranty null and void
Component icons
- Icons used in this manual
SAFETY
Preface
- Operator’s manual
- About this manual
- Responsibilities and obligations
Important safety information
- Correct and incorrect use of the tractor
- Recognising the hazards
- Indications for persons in contact with the tractor
Safety prescriptions
- Danger areas
- Risks during tractor preparation
- Risks when driving in the field and on the road
- Risks during maintenance
Safety and protection devices
- Safety devices
- Protective devices
- ROPS roll bar
Good practice
- Good working practices to adopt
Safety decals
- Introduction to the safety decals
- Safety decals
Hazards connected to the environment
- Hazards associated with the operating environment
- Hazards on the tractor
GETTING TO KNOW YOUR TRACTOR
Views of the tractor
- External views of the tractor
- Views of cab interior
Boarding the vehicle
- Access to the driver seat
Cab
- Cab roof type identification
- Internal illumination
- Openable roof hatch
- Front windscreen hatch
- Rear window hatch
- Side windows
- Air conditioning vents
- Document pocket for the operator’s manual
Instruments and controls
- Front console and cab pillars
- Instrument cluster
- Transmission display (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Work Display (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Work Display symbols (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Left hand console
- Right hand console (mechanical hydraulic distributor controls)
- Right hand console (electronic hydraulic distributor controls)
- Headliner
- Provision for radio
- Provision for fire extinguisher
USING THE TRACTOR
Boarding the vehicle
- Accessing and getting down from the tractor cab
- Emergency exits
Initial adjustments
- Adjusting the steering wheel
- Adjusting the GRAMMER MSG85/721 operator seat
- Adjusting the GRAMMER MSG95A/721 operator seat
- Adjusting the GRAMMER MSG95G/721 operator seat
- Fastening and unfastening the operator’s seat belt
- Passenger seat
- Manually adjusting the rear-view mirrors
Commonly used controls
- Hydraulic reverse shuttle lever (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Shuttle lever (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Steering column stalk
- Clutch
- Throttles (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Throttles (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Brakes
- Park Brake: emergency braking and parking brake system (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Park Brake: emergency braking and parking brake system (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Rapid steer system (SDD) (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Rapid steering system (SDD) (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Stop&Go function (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Stop&Go function (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Cab air conditioning
Parking the vehicle
- Leaving the tractor in a condition of safety
- Immobilising the tractor using the wheel chocks
Engine
- Recommendations for first 50 operating hours
- Fuels and additives
- Refuelling
- Starting and stopping the tractor
Transmission
- Introduction to the transmission
- Transmission controls and indicator lamps (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Selecting work range, gear and drive direction (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Transmission controls and indicator lamps (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Selecting work range, gear and drive direction (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Driving the tractor
- Front axle suspension
- Front wheel drive and differential lock (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Front wheel drive and differential lock (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
PTO
- PTO configurations
- Coupling and uncoupling of PTO-driven implements/machinery
- Changing the PTO output shaft
Front PTO
- Front PTO – description and versions
- Front PTO controls and indicator lamps (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Operating the front PTO from the cab (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Front PTO controls and indicator lamps (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Operating the front PTO from the cab (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
Rear PTO
- Rear PTO description and configurations
- Rear PTO controls and indicator lamps
- Operating the rear PTO from the cab (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Operating the rear PTO from the cab (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Operating the rear PTO from the ground
- Rear PTO in automatic mode (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Rear PTO in automatic mode (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Use of the rear ground speed PTO
Lifts
- Lift configurations
- Good practice when transporting implements/machinery
Front lift
- Front lift
- Front lift controls and indicator lamps
- Operating the front lift from the cab
- Adjusting the front linkage
- Attaching/detaching implements/machinery to/from the front linkage
Rear lift
- Rear lift
- Rear lift controls and indicator lamps
- Setting rear lift control functions
- Operating the rear lift from the cab
- Control the rear lift from the outside
- Adjusting the 3-point linkage
- Hitching and unhitching implements/machinery to/from the 3-point linkage
Hydraulic system
- Hydraulic distributor configurations
- Distributor operating modes
- Mechanical controls and hydraulic distributor indicator lamp
- Hydraulic distributor electronic controls and indicator lamps
- Connecting/disconnecting an implement/machinery to/from the hydraulic service couplers
- Controlling hydraulic distributors with mechanical controls
- Setting and controlling distributors with electronic controls (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Setting and controlling distributors with electronic controls (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Example operation of a reversible plough
- Example of operating a hydraulic motor
- Example of operating the tipping trailer
Towing
- Towing devices
- Technical characteristics of towing hitches
- Hydraulic trailer braking
- Trailer air braking
- Electrical connection of a trailer
Towing devices
- Drawbar
- Hitch support frame
- Adjusting the height of the towing hitches
- Towing hitch with safety lock
- Towing hitch with lock pin
- Automatic towing hitch
- Semi-automatic towing hitch
- Piton Fix or ball towing hitch frame
- Hydraulic Pick-up Hitch
Monitoring and programming
- Instrument cluster parameters (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Command sequences (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Command sequence symbols
- Using the Work Display (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Work Display parameters (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Sequence commands on Work Display (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
WHEELS
Tyres
- Basic information concerning tyres
- Punctures and changing tyres
- Steering angle adjustment
- Adjusting steering angle for axles with four limit screws
- Adjusting steering angle for axles with two limit screws
- Front/rear tyre combinations
- Tyre load capacities
Adjustments
- Calculating the mechanical lead
- Axle width
- Adjust the track widths (fixed rim wheels)
- Adjust the track widths (variable track wheels)
- Adjusting track widths (2WD tractors with variable track wheels)
- Adjustable front fenders
- Fixed front fenders
BALLASTING
Stability
- Weigh the tractor
- Tractor and implement/machinery combination
Ballasting
- Ballasting
- Ballast support
- Intermediate plate
- Suitcase weights
- Monolithic block
- Metal discs for wheels
- Liquid ballast for tyres
ELECTRICAL SYSTEM
- Introduction to the electrical system
Battery
- Battery
Fuses
- Fuses and relays
Lights
- Change the bulbs in the road lights
- Changing the bulbs in the road lights, North America version
- Adjust the headlights for road travel
- Change the bulbs in the work lights
- Change the interior courtesy light bulbs
Other equipment
- Power sockets
- Installation of electronic components and/or equipment
MAINTENANCE OPERATIONS
Maintenance warnings
- Safe maintenance
Washing the tractor and implements/machinery
- Warnings
- Hazards and protective equipment
- Tools required
- Starting conditions
- Washing the exterior of the tractor
- Washing the interior of the cab
Accessing the engine compartment
- Warnings
- Hazards and protective devices
- Starting conditions
- Overview of procedures
- Open and close the cowl
- Remove and refit the side panels
Tool box
- Remove the box
Storing the tractor
- Overview of procedures
- Operations prior to a long period of non-use
- Operations after a long period of non-use
Fluids and lubricants
- Fluids – Lubricants and fill volumes
- Coolant
Intervals
- Maintenance service
- Maintenance table – 1st Service
- Maintenance table
Tractor
- General inspection of the tractor
- Lubrication and greasing
- Decommissioning and disposal of the tractor
- Contact an authorised service centre
Engine
- Check and top up the engine oil level
- Change the engine oil
- Changing the engine oil filter
- Check and top up the coolant level
- Changing the engine coolant
- Clean the radiator and coolers
Engine accessories
- Replace engine air filters
- Drain water and sediment from the fuel prefilter
- Changing the fuel filter
- Changing the fuel prefilter
- Bleed air from the fuel circuit
Transmission
- Checking and topping up the transmission oil
- Change the transmission oil and filter
Front axle
- Checking and topping-up the front axle oil level
- Change the front wheel hub oil (2WD)
- Changing the oil in the front axle and final drives (4WD)
Cab
- Check the liquid detergent level
- Clean and replace the external cab air filters
- Cleaning and replacing the internal cab air filters
- Clean the heating system matrix
Hydraulic and pneumatic system
- Drain the water fro the air braking system
- Checking the oil lines
- Check and top-up the brake fluid level
- Check the brake pedals
- Bleed air from the braking hydraulic system
Electrical system
- Check and top up the battery electrolyte level
Wheels
- Checking wheels and tyres
TROUBLESHOOTING OF FAULTS AND EMERGENCIES
Fault diagnosis
- Alarm display (5100, 5110, 5120 -> ZKDBA202W0TD20001, 5130)
- Introduction to alarms (5100P, 5110P, 5120P -> ZKDBA602W0TD20001, 5130P)
- Introduction to troubleshooting
- Troubleshooting for entire tractor
- Engine troubleshooting
- Transmission troubleshooting
- PTO troubleshooting
- Lift troubleshooting
- Brakes troubleshooting
- Hydraulic system troubleshooting
- Remote control valves troubleshooting
- Cab troubleshooting
- Electrical system troubleshooting
Emergencies
- Emergency types
- Emergency starting
- Emergency control of rear lift
- Towing a disabled vehicle
- Front emergency tow device
- Transporting a disabled vehicle
- Lift the tractor
TECHNICAL DATA
Declaration of conformity
- Copy of the declaration of conformity
Main technical data
- Introduction
- Tractor technical data
- Operator cab technical data
- Noise technical data
- Vibrations technical data
- Power delivered by the front PTO
- Power delivered by the rear PTO
- Maximum towable masses
Ballasts – Technical data
- Available ballasts
- Dimensions and weights of the tractor
Tractor speeds (5100, 5100P, 5110, 5110P)
- Tractor speeds
- Conversion table
Tractor speeds (5120 -> ZKDBA202W0TD20001, 5120P -> ZKDBA602W0TD20001, 5130, 5130P)
- Tractor speeds
- Conversion table
Tool/equipment coupling diagrams (5100, 5100P, 5110, 5110P)
- Technical considerations for attaching tool/equipment to the tractor
- Tool/equipment attachment holes
- Fastener screw characteristics
Tool/equipment coupling diagrams (5120 -> ZKDBA202W0TD20001, 5120P -> ZKDBA602W0TD20001, 5130, 5130P)
- Technical considerations for attaching tool/equipment to the tractor
- Tool/equipment attachment holes
- Fastener screw characteristics
