Document overview
Workshop Manual PDF for SAME ZF TMT 16-18, Tractor components – Transmission – ZF family. Document language: English; 535 pages.
The corresponding English table of contents contains 7 sections and 206 individual topics.
Main sections included
- Transmission
- Rear axle
Document details
- Brand: SAME
- Family: Tractor components – Transmission – ZF
- Model: ZF TMT 16-18
- Document type: Workshop Manual
- Language: English
- Pages: 535
- File size: 876.78 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME ZF TMT 16-18.
Complete table of contents
Transmission
Introduction
- Description
- Tightening Torques
- Tightening Torques
Technical data
- Gearshift pattern
- Hydrostatic unit
- Shifting drum
- Layout of rear axle
- Assisted parking brake APB
- PTO shaft
- Control block for system pressure
- Control block for clutches
- Hydraulic diagram
- Data sheet
- Oil Quantity
- Oil sump temperatures
- Diagnostic levels of the transmission control unit
- Definition of system reaction of the transmission control unit
- Setting the assisted parking brake for initial operation
- Sensors
- Switches plugs and valves
- Connections
- Replacing the trasmission oil
- Replacing the pressure filter
- Settings
- Measured values
- Settings of the rear axle
Special tools and equipment
- Workshop Equipment
- Standard tools and fixtures
- Operating supplies and auxillary materials
Disassembly
- Removing external cable TMT (variant with speed sensors, speed transmitter and inductive sensor on transmission)
- Separating main trasmission from rear axle
- Removing the electronic control unit (TCU TERRAMATIC EC3)
- Removing the sensors from the trasmission
- Removing speed transmitters and the pressure sensor
- Removing solenoid valve or proportional valve from transmission
- Removing oil supply and pump
- Removing thermocouple
- Removing the pressure filter
- Removing hydraulic control unit (system control unit)
- Dismantling hydraulic control unit (system control unit)
- Removing hydraulic control unit (clutch control unit)
- Dismantling hydraulic control unit (clutch control unit)
- Removing wiring harness
- Dismantling cartridge
- Removing cartridge
- Removing shaft sealing rings
- Removing input
- Dismantling input
- Removing flywheel housing from clutch housing
- Dismantling flywheel housing
- Removing flywheel housing from intermediate housing
- Fixing the clutch housing in the assembly truck
- Removing brake (reinforced variant, tapered roller bearing with inner diameter 50 mm)
- Removing brake
- Dismantling brake
- Removing shifting drum
- Removing and dismantling ring gear
- Dismantling the clutches and the planetary drive (K3/K4 and P4)
- Removing central shaft
- Disassembling and dismantling clutches (K1/K2)
- Removing and dismantling planetary drive (P3)
- Removing and dismantling planetary drive (P2)
- Removing and dismantling planetary drive (P2)
- Removing pressure tube
- Removing bearing outer ring (front-wheel drive)
- Fixing the intermediate housing into the assembly truck
- Removing bearing outer ring (front-wheel drive)
- Dismantling double gear
- Dismantling clutch KV (reinforced variant, tapered roller bearing with inner diameter 70 mm)
- Dismantling clutch KV
- Dismantling KR clutch
- Dismantling front-wheel drive
- Removing front wheel drive
- Removing output
- Removing central shaft and spur gear
- Removing shaft, idler gear, spur gear, and input shaft
- Removing pump drive
- Removing screw plugs and bearing outer rings
Assembly
- Installing screw plugs and pressure tube
- Assembling planetary drive (P1)
- Assembling planetary drive (P2)
- Assembling planetary drive (P3)
- Assembling clutches (K1/K2)
- Inserting planetary drives and clutches in splined tube (P3/P1/P2 and K1/K2)
- Installing central shaft
- Assembling planetary drive P4 and clutches K3/K4 (variant with bush in planetary carrier)
- Assembling planetary drive P4 and clutches K3/K4 (variant without bush in planetary carrier)
- Inserting clutches and planetary drive in splined tube (K3/K4 and P4)
- Assembling ring gear and sliding on
- Assembling ring gear and sliding on
- Assembling and setting the brake
- Installing brake
- Inserting screw plugs and bearing outer rings
- Installing pump drive
- Installing input shaft, idler gear, spur gear, and shaft
- Installing spur gear and central shaft
- Installing output
- Assembling front wheel drive
- Installing front wheel drive
- Assembling double gear
- Assembling clutch (KR)
- Assembling clutch (KV)
- Installing double gear and clutch (KV/KR)
- Mounting clutch housing to intermediate housing
- Adjusting front-wheel drive axial clearance
- Installing the flywheel housing
- Assembling input
- Fitting input
- Assembling cartridge
- Installing cartridge
- Fitting wiring harness
- Assembling hydraulic control unit
- Mounting the hydraulic control unit
- Assembling hydraulic control unit
- Installing the hydraulic control unit
- Closing components
- Mounting the pressure filter
- Installing thermocouple
- Installing pump and oil supply on transmission (variant with Bosch Rexroth pump)
- Installing pump and oil supply on transmission (variant with Danfoss pump)
- Installing the filter (hydrostatic unit
- Installing proportional valve or solenoid valve
- Installing speed transmitters and pressure sensor (variant with four speed transmitters and pressure sensor)
- Installing speed sensors, speed transmitter, inductive sensor and pressure sensor (variant with speed sensors, speed transmitter and inductive sensor)
- Mounting spacers
- Installing input shaft sealing ring
- Installing shaft sealing ring and cover plate (front-wheel drive)
- Installing the main transmission to rear axle
- Installing external cable TMT
- Installing external cable TMT (variant with speed transmitter on transmission)
- Mounting electronic control unit (TCU TERRAMATIC EC3)
- Formulary and conversion tables
- Installation of electronic transmission control unit
Rear axle
- Removing assisted parking brake
- Removing tubes, hose assembly and valve block
- Removing proportional valve, pressure sensor, elbow socket, solenoid valve and non-return valve
- Removing piston from valve block
- Removing the brake cylinder (variant pull rod of brake cylinder with cylindrical shank and hexagonal end)
- Removing the brake cylinder (variant pull rod of brake cylinder with hexagonal shank and cylindrical shank)
- Removing output (rear axle shaft of variant flange shaft)
- Disassembling output (rear axle shaft of variant flange shaft)
- Removing output (rear axle shaft variant stub shaft)
- Disassembling output (rear axle shaft variant stub shaft)
- Removing single lever actuator
- Removing double lever actuator
- Removing double lever actuator with cover
- Removing brake
- Removing the power lift and the brake shaft (variant with one-part brake shaft)
- Removing brake shaft and power lift (variant with multi-part brake shaft)
- Removing the differential
- Dismantling differential
- Removing oil supply
- Completely removing selector shafts and PTO shaft
- Removing and dismantling PTO clutch (variant without brake disk)
- Removing and dismantling PTO clutch (variant with brake disk)
- Removing PTO stub shaft and covers
- Removing shift rails, flange shaft, bearing bolts, spur gears and double spur gears
- Completely removing selector shaft, end cover and PTO shaft
- Removing and dismantling PTO clutch
- Removing the cover from the housing
- Removing double spur gears and spur gears
- Completely removing selector shafts and PTO shaft (variant four-speed PTO)
- Removing and dismantling PTO clutch
- Removing the cover from the housing
- Removing double spur gears and spur gears
- Installing oil supply
- Installing stud bolts and slotted pins
- Installing spur gears and clutch shaft
- Installing spur gears, double spur gears, flange shaft, bearing bolts and shift rails
- Assembling and mounting PTO clutch
- Installing complete PTO shaft and selector shafts
- Installing spur gears, clutch shaft and double spur gears (Variant two-speed PTO shaft)
- Mounting cover and installing shift rail
- Mounting end cover
- Mounting cover
- Assembling and mounting PTO clutch
- Installing complete PTO shaft, selector shaft and end cover
- Installing spur gears and double spur gears (variant four-speed PTO shaft)
- Mounting cover and installing shift rails (variant four-speed PTO shaft)
- Mounting end cover (variant four-speed PTO shaft)
- Mounting cover (variant four-speed PTO shaft)
- Assembling and mounting PTO clutch (variant four-speed PTO shaft)
- Installing complete PTO shaft and selector shafts (variant four-speed PTO shaft)
- Assembling the differential
- Installing the differential
- Mounting single-lever actuator
- Installing brake
- Mounting double lever actuator
- Mounting double lever actuator with cover
- Installing brake shaft and mounting hoisting unit (variant with one-part brake shaft)
- Mounting power lift and installing brake shaft (variant with multi-part brake shaft)
- Assembling output (rear axle shaft variant flange shaft)
- Mounting output (rear axle shaft variant flange shaft)
- Assembling output (rear axle shaft variant flange shaft)
- Mounting output (rear axle shaft variant flange shaft)
- Installing assisted parking brake
- Installing the brake cylinder (variant pull rod of brake cylinder with cylindrical shank and hexagonal end)
- Installing the brake cylinder (variant pull rod of brake cylinder with mit hexagonal shank and cylindrical shank)
- Installing piston into valve block
- Installing non-return valve, elbow socket, solenoid valve, proportional valve and pressure sensor
- Mounting valve block, tubes and hose assembly
- Installing main transmission to rear axle (Variant powershift transmission)
- Installing main transmission to rear axle (Variant continuously variable transmission)
- Adjusting the brake cylinder when restarting after repair (variant pull rod of brake cylinder with cylindrical shank and hexagonal end)
- Adjusting the brake cylinder when restarting after repair (variant pull rod of brake cylinder with hexagonal shank and cylindrical shank)
- Adjusting pull rods of brake actuators (brake shaft)
