Document overview
Workshop Manual for SAME Krypton M 105 → ZKDFF61500TS10001 from the KRYPTON (FARMOTION STAGE 3B) family. Digital PDF in English with 787 pages.
The corresponding English table of contents contains 35 sections and 319 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: KRYPTON (FARMOTION STAGE 3B)
- Model: Krypton M 105
- Starting serial number: ZKDFF61500TS10001
- Document type: Workshop Manual
- Language: English
- Pages: 787
- File size: 334.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Krypton M 105 → ZKDFF61500TS10001.
Complete table of contents
Introduction
- Introduction
- Tightening Torques
- Pump tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Solenoid valves and cartridge valves
- Installation of quick couplers
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Heater
- Fuel filter
- Fuel pre-filter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Gearbox oil radiator
- Viscostatic fan
- Exhaust silencer – Catalytic converter (DOC)
- Fuel tanks
Transmission
- Clutch
- Transmission
- Transmission diagram
- Rear power take off
- Hydraulic rear PTO clutch
- Rear power take off
Rear axle
- Rear axle
- Rear brakes
Bodywork – Cab – Platform
- External view of the tractor with folding ROPS
- External view of the tractor with fixed ROPS
- Main technical data
- Dimensions and weights of the tractor
- Internal views of the tractor with roll over protection frame
- Dashboard
- Instrument cluster
- Left hand console
- Right-hand console
Hydraulic system
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version
- Transmission hydraulic circuit
- Hydraulic pumps
- Steering control valve
- Hydrostatic steering pump
- Auxiliary control valve
Electrical equipment
- Battery
- Alternator
- Alternator
- FARMotion engine sensors and components
- Rear lift
Crawler undercarriage
- Steering clutch
Ballast – Towing hitches
- Rear drawbar
- Ballasting
Calibrations and electronic diagnosis
- ECUs
Diagnostic instrument
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Complete engine
- Engine- separation from the transmission
- Cylinder sleeves
- Engine-transmission mating flange
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Ancillary utility belt
- Rear flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Crankshaft
- Installing automatic belt tensioner
- Disassembling pistons and connecting rods
- Front timing cover
- Pushrods
- Power take off drive
- Intermediate gear and timing
- Counter-rotating masses
- Overhauling counter-rotating masses
- Cylinder head covers
- Cylinder heads
- Disassembling the cylinder heads
- Blow-by filter
- Blow-by oil vapour pipe
- Cooling jets
- Oil filter
- Oil sump
- Adjusting oil pump gear backlash
- Oil pump
- Electro-injectors and common rail
- Oil heat exchanger
- Aligning water pump and crankshaft pulleys
- EGR exhaust gas cooling pipes
- Coolant manifold
- Engine coolant pump
- Checking the thermostat valve
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Intake manifold
C0 – Engine accessories
- Replacing the coolant
- Coolant radiator
- Complete radiator-heat exchanger pack
- Compensation tank
- Engine air intake fan
- Intercooler
- Air filter
- Intercooler, oil and fuel exchangers
- Rigid air filter pipe
- High pressure fuel pump
- Fuel prefilter
- Fuel filter
- Left hand fuel tank float sensor
- Right hand fuel tank
- Left hand fuel tank
- Manual fuel pump
- Fuel radiator
- Starter motor
- Mounting brackets
- Exhaust silencer – DOC catalytic converter
- Exhaust pipe
- Power take off gear backlash adjustment
- Bleeding the fuel circuit
D0 – Transmission
- Checking the transmission oil level
- Changing the transmission oil
- Main clutch controls
- Engine clutch mount and thrust bearing
- Connector housing
- Gearbox input shaft and the oil seal
- Gearbox input shaft shoe adjustment
- Torsionally flexible coupling and flywheel
- Creeper or underdrive gear
- Primary shaft
- Complete transmission
- Internal gear controls
- Internal reverse shuttle controls
- Gear selector rod cover
- Internal creeper or underdrive controls
- Rear pinion (secondary shaft)
- Disassembling the secondary shaft (rear pinion)
- Adjustment of the bevel gear pair
- PTO hydraulic clutch adjustment
- PTO hydraulic clutch
- Disassembling the rear PTO hydraulic clutch
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
- Rear PTO output shaft
- Rear PTO gears
E0 – Rear axle
- Draining oil from the rear crawler track final drive units
- Crawler track final drive unit cover
- Disassembling the crawler track final drive unit
- Crawler track final drive unit pinion
- Rear differential
- Disassembling the crawler track drive clutch
- Right hand crawler track final drive unit
- Left hand crawler track final drive unit
- Crawler track drive clutch
- Adjusting the brake band
- Disassembling the brake drum and brake band
- Disassembling the steering clutch piston
- Crawler track drive clutch – Clutch piston
- Brake actuator piston
- Disassembling the brake actuator piston
F0 – Front axle
- Front carrier
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Lower hood guard
- Engine hood frame
- Engine hood mount
- Left hand mudguard
- Right hand mudguard
- Centre footboard
- Disassembling the platform
- Access steps
- Left hand console
- Right hand console
- Instrument cluster
- External rear view mirror
- Seat
- Clutch pedal
- Brake pedal
- Procedure for brake pedals adjustment
- Parking brake lever
- Grab rail
- Creeper or underdrive external controls
- Roll bar and mounts
H0 – Hydraulic system
- Auxiliary utilities hydraulic pump
- Disassembling the hydraulic ancillary pump
- Power steering pump
- Steering pumps
- Disassembling the steering pump
- Transmission oil filter
- Hydraulic circuit pressure holding valve
- Calibrating the hydraulic circuit pressure holding valve
- Hydraulic circuit pressure holding valve disassembly
- Transmission oil radiator
- Ancillary utility distributors
- Rigid ancillary utility pipes
- Removing the rigid ancillary utility pipes
- Utilities solenoid valve block
- Utilities solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Engine wiring loom
- Electro-injector wiring loom
- Electro-injector wiring loom
- Preheat relay
- Engine ECU
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Hydraulic utilities pressure switch
- Instrument panel
R0 – Rear lift
- Complete rear lift
- Disassembling the lift and the relative components
- Lift control valve
- Disassembling the lift distributor
- Rear lift cylinders
- Replacing the lift cylinder gaskets
- 3-point linkage
T0 – Tracks
- Front suspension (leaf spring)
- Driving sprocket
- Front idler wheel
- Crawler track carrier roller
- Idler wheels
- Track tensioner cylinder
- Track tensioner spring
- Undercarriage covers
- Opening-closing the track chain
- Complete undercarriage
- Track roller frame alignment
- Setting track chain tension
- Setting the tension of the rubber crawler tracks
V0 – Ballast – towing hitches
- Drawbar
- Front ballast
Wiring diagrams
Components
- Engine control unit
- MLHP Control Unit
- Seat safety ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001A – Engine governor system (4-cylinder version)
- S001B – Engine governor system (3-cylinder version)
- S002 – Preheating
- S003 – Activation and charging
- S004 – Lights
- S005 – Work lights
- S006 – Power take off (PTO)
- S007 – CAN line and diagnostics
- S008 – Instrument panel
- S009 – Distributors
Wiring harnesses
- 0.010.4795.3/10 – Distributor
- 0.011.7840.4 – Rotating beacon
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.1282.4 – Injectors – 4 cylinder version
- 0.024.2826.4/10 – Alternator – preheat
- 0.028.1600.4 – Battery negative
- 0.028.1601.4 – Control unit power supply
- 0.028.1605.4/10 – Battery – 3 cylinder version power supply
- 0.028.1604.4/20 – Front 4 cylinder version
- 0.028.1606.4/10 – Battery – 4 cylinder version power supply
- 0.028.1609.4/20 – Central wiring loom
- 0.028.1603.4/20 – Front, 3 cylinder version
- 0.028.1614.4 – Cowl lights
- 0.028.1615.4/20 – Rear wiring loom
- 0.028.1616.4 – H9 work lights
- 0.028.1617.4 – Led work lights
- 0.028.1619.4/20 – Roof
- 0.030.0561.4 – Power feed for platform, version without cab
- 0.030.0562.4 – Power feed for platform, version with cab
- 0.030.0563.4 – Bottom work lights fuse (2-pillar version)
- 0.030.0564.4 – Bottom work lights fuse (4-pillar version)
- 0.030.0567.4 – Cab roof lights controls
Service Info
D0 – TRANSMISSION
- PTO collar breakage
- Underdrive ball bearing breakage
T0 – CRAWLER TRACKS
- SERVICE NEWS – Front crosspiece p.n. 0.029.4843.2 – Improvement
- Oil leakage from crawler idler wheel
