Document overview
Workshop Manual for SAME Krypton 115 → ZKDEJ41500TS10001 from the KRYPTON (FARMOTION STAGE 3B) family. Digital PDF in English with 686 pages.
The corresponding English table of contents contains 35 sections and 292 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: KRYPTON (FARMOTION STAGE 3B)
- Model: Krypton 115
- Starting serial number: ZKDEJ41500TS10001
- Document type: Workshop Manual
- Language: English
- Pages: 686
- File size: 269.95 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Krypton 115 → ZKDEJ41500TS10001.
Complete table of contents
Introduction
- Introduction
- Tightening torques
- Pump tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Solenoid valves and cartridge valves
- Installation of quick couplers
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Heater
- Fuel filter
- Fuel pre-filter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Gearbox oil radiator
- Viscostatic fan
- Exhaust silencer – Catalytic converter (DOC)
- Fuel tanks
Transmission
- Clutch
- Transmission
- Transmission diagram
- Rear power take off
- Hydraulic rear PTO clutch
- Rear power take off
Rear axle
- Rear axle
- Rear brakes
Hydraulic system
- Transmission hydraulic circuit
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version
- Hydraulic pumps
- Steering control valve
- Hydrostatic steering pump
- Auxiliary control valve
Electrical equipment
- Battery
- Alternator
- Alternator
- FARMotion engine sensors and components
Rear lift
- Rear lift
Crawler undercarriage
- Steering clutch
Ballast – Towing hitches
- Rear drawbar
- Ballasting
Calibrations and electronic diagnosis
Diagnostic instrument
- ECUs
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Complete engine
- Engine- separation from the transmission
- Cylinder sleeves
- Engine-transmission mating flange
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Rear flange
- Ancillary utility belt
- Crankshaft
- Installing automatic belt tensioner
- Disassembling pistons and connecting rods
- Front timing cover
- Pushrods
- Intermediate gear and timing
- Power take off drive
- Counter-rotating masses
- Overhauling counter-rotating masses
- Cylinder head covers
- Cylinder heads
- Disassembling the cylinder heads
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Cooling jets
- Oil filter
- Oil sump
- Adjusting oil pump gear backlash
- Oil pump
- Electro-injectors and common rail
- Oil heat exchanger
- Thermostat valve
- Aligning water pump and crankshaft pulleys
- EGR exhaust gas cooling pipes
- Coolant manifold
- Engine coolant pump
- Checking the thermostat valve
- EGR exhaust gas recirculation pipe
- EGR manifold
- EGR valve
- Disassembly of the EGR manifold
- Exhaust manifold
- Intake manifold
- Turbocharger
C0 – Engine accessories
- Coolant radiator
- Replacing the coolant
- Complete radiator-heat exchanger pack
- Compensation tank
- Engine air intake fan
- Intercooler
- Air filter
- Intercooler, oil and fuel exchangers
- Rigid air filter pipe
- High pressure fuel pump
- Fuel prefilter
- Fuel filter
- LH fuel tank float switch
- Right hand fuel tank
- Left hand fuel tank
- Manual fuel pump
- Fuel radiator
- Starter motor
- Mounting brackets
- Exhaust silencer – DOC catalytic converter
- Exhaust pipe
- Power take off gear backlash adjustment
- Bleeding the fuel circuit
D0 – Transmission
- Checking the transmission oil level
- Changing the transmission oil
- Engine clutch mount and thrust bearing
- Main clutch controls
- Connector housing
- Torsionally flexible coupling and flywheel
- Gearbox input shaft and the oil seal
- Gearbox input shaft shoe adjustment
- Reverse shuttle shaft
- Creeper or underdrive gear
- Primary shaft
- Complete transmission
- Internal gear controls
- Internal reverse shuttle controls
- Gear selector rod cover
- Internal creeper or underdrive controls
- Rear pinion (secondary shaft)
- Disassembling the secondary shaft (rear pinion)
- Adjustment of the bevel gear pair
- PTO hydraulic clutch
- Disassembling the rear PTO hydraulic clutch
- PTO hydraulic clutch adjustment
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
- Rear PTO output shaft
- Rear PTO gears
E0 – Rear axle
- Draining oil from the rear crawler track final drive units
- Crawler track final drive unit cover
- Crawler track final drive unit pinion
- Disassembling the crawler track final drive unit
- Rear differential
- Disassembling the crawler track drive clutch
- Right hand crawler track final drive unit
- Left hand crawler track final drive unit
- Crawler track drive clutch
- Crawler track drive clutch – Clutch piston
- Disassembling the steering clutch piston
- Brake actuator piston
- Disassembling the brake actuator piston
- Adjusting the brake band
- Disassembling the brake drum and brake band
F0 – Front axle
- Front mount
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Engine hood mount
- Lower hood guard
- Battery mount
- Platform
- Lift control instrument cluster
- Right hand mudguard
- Left hand mudguard
- Centre footboard
- Mat and footboards
- Instrument cluster
- Instrument cluster
- Seat
- Clutch pedal
- Brake pedals
- Procedure for brake pedals adjustment
- Steering pump levers
- Creeper or underdrive external controls
- Hydraulic control lever assembly
- Tool box
- Roll bar and mounts
H0 – Hydraulic system
- Auxiliary utilities hydraulic pump
- Disassembling the hydraulic ancillary pump
- Power steering pump
- Steering pumps
- Disassembling the steering pump
- Transmission oil filter
- Hydraulic circuit pressure holding valve
- Hydraulic circuit pressure holding valve disassembly
- Calibrating the hydraulic circuit pressure holding valve
- Transmission oil radiator
L0 – Electrical system
- Battery
- Alternator
- Engine wiring loom
- Electro-injector wiring loom
- Preheat relay
- Engine ECU
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift
- Disassembling the lift and the relative components
- Lift control valve
- Disassembling the lift distributor
- Rear lift cylinders
- Replacing the lift cylinder gaskets
- 3-point linkage
T0 – Tracks
- Driving sprocket
- Front idler wheel
- Crawler track carrier roller
- Idler wheels
- Track tensioner cylinder
- Track tensioner spring
- Opening-closing the track chain
- Setting track chain tension
- Complete undercarriage
- Track roller frame alignment
V0 – Ballast – towing hitches
- Drawbar
- Front ballast
Wiring diagrams
Components
- Engine control unit
- MLHP Control Unit
- Seat safety ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Engine governor
- S002 – Preheating
- S003 – Activation and charging
- S004 – Lights
- S005 – Work lights
- S006 – Power take off (PTO)
- S007 – CAN line and diagnostics
- S008 – Instrument panel
Wiring harnesses
- 0.011.7840.4 – Rotating beacon
- 0.021.1217.4 – Heater
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1282.4 – Injectors – 4 cylinder version
- 0.024.2826.4/10 – Alternator – preheat
- 0.028.1600.4 – Battery negative
- 0.028.1601.4 – Control unit power supply
- 0.028.1604.4/10 – Front – 4 cylinder version
- 0.028.1605.4 – Battery – 3 cylinder version power supply
- 0.028.1606.4 – Battery – 4 cylinder version power supply
- 0.028.1610.4/10 – Central wiring loom
- 0.028.1611.4 – Power supply for platform without cab
- 0.028.1612.4 – Power supply for platform with cab
- 0.028.1613.4/10 – Rear wiring loom
- 0.028.1614.4 – Cowl lights
- 0.028.1616.4 – Work lights H9
- 0.028.1617.4 – Led work lights
- 0.028.1618.4/10 – Cab roof lights control
- 0.028.1619.4/10 – work lights
- 0.028.1620.4/10 – Throttle pedal
Service Info
D0 – TRANSMISSION
- PTO collar breakage
- Underdrive ball bearing breakage
T0 – CRAWLER TRACKS
- SERVICE NEWS – Front crosspiece p.n. 0.029.4843.2 – Improvement
- Oil leakage from crawler idler wheel
