Document overview
Digital Workshop Manual documentation for model SAME KRYPTON³ 100 F → ZKDR75..C0TL 2001 / 3001 from the KRYPTON³ (STAGE 3A) family. Language: English; 577 pages.
The corresponding English table of contents contains 31 sections and 241 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Service Info
Document details
- Brand: SAME
- Family: KRYPTON³ (STAGE 3A)
- Model: KRYPTON³ 100 F
- Starting serial number: ZKDR75..C0TL 2001 / 3001
- Document type: Workshop Manual
- Language: English
- Pages: 577
- File size: 266.28 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME KRYPTON³ 100 F → ZKDR75..C0TL 2001 / 3001.
Complete table of contents
Introduction
- Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
Technical characteristics
Engine
- Engine block technical data – cylinders
- Crankshaft technical data
- Piston technical data – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Engine injector technical data (with turbocharger)
Engine accessories
- Starter motor
- Manual fuel pump
- Fuel filter
- Fuel pre-filter
- Air filter
- Coolant radiator
- Fuel radiator
- Gearbox oil radiator
- Viscostatic fan
- Fuel tanks
Transmission
- Clutch
- Transmission
- Transmission diagram
- Rear power take off
- Hydraulic rear PTO clutch
- Rear power take off
Rear axle
- Rear axle
- Rear brakes
Hydraulic system
- Hydrostatic steering pump
- Hydraulic System
- Hydraulic pumps
- Steering control valve
- Auxiliary control valve
Electrical equipment
- Battery
- Alternator
Rear lift
- Rear lift
Crawler undercarriage
- Steering clutch
Ballast – Towing hitches
- Ballasting
Calibrations and electronic diagnosis
Diagnostic instrument
- D-Tech and diagnostic port
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- Preheating control unit
- Engine control unit
- Instrument panel
Commissioning and calibrating the tractor
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Main menu
- Commissioning – Engine ECU – Configuration
- PC Tester Screens – Engine ECU – Structure
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Structure
- Commissioning – Engine ECU – Engine menu
- Commissioning – Engine ECU – HML menu
- Commissioning – Engine ECU – Preheating menu
- Commissioning – Engine ECU – Alarms Menu
- Commissioning – Engine ECU – Wheel Calibration Menu
- Commissioning – Engine ECU – Wheels menu
- Commissioning – Engine ECU – HRT Menu
- Commissioning – Engine ECU – DERATING Menu
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Engine type config.
- Wheels constants
- Commissioning – Engine ECU – Alarms List
- Commissioning – Engine ECU – Functional diagram
- Commissioning – Engine ECU – Special Functions Menu
ECU alarms
Engine alarms
- ECU alarms list
Method of intervention
B0 – Engine
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Cylinder liners check
- Pistons and rings check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valves adjustment
- Valve guides check and replacement
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Valve springs check
- Heat exchanger removal
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- INJECTION PUMPS, GOVERNOR AND FUEL SUPPLY
- Injection pump timing
- Injectors assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injectors check
- Injection pumps control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Electronic governor adjustment
- Installation of mechanical governor drive unit and electronic governor support
- Engine coolant pump
- Thermostatic valve
- Checking the thermostat valve
- Cooling and intake ducts
- Complete engine
- Engine- separation from the transmission
- Power take off gear backlash adjustment
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- Coolant radiator
- Compensation tank
- Manual fuel pump
- Fuel radiator
- Bleeding the fuel circuit
- Right hand fuel tank
- Left hand fuel tank
- Alternator mount
- Alternator mount
- Transverse plate
- Transverse plate
- Mounting brackets
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- Filter mounting plate
- High pressure fuel pump
- High pressure fuel pump
- Glow plug
- Preheat relay
- Preheat relay
- Starter motor
- Starter motor
- Air compressor
- Air compressor
D0 – Transmission
- Checking the transmission oil level
- Changing the transmission oil
- Engine clutch mount and thrust bearing
- Main clutch controls
- Connector housing
- Torsionally flexible coupling and flywheel
- Gearbox input shaft and the oil seal
- Gearbox input shaft shoe adjustment
- Reverse shuttle shaft
- Creeper or underdrive gear
- Primary shaft
- Complete transmission
- Internal creeper or underdrive controls
- Internal reverse shuttle controls
- Internal gear controls
- Gear selector rod cover
- Rear pinion (secondary shaft)
- Disassembling the secondary shaft (rear pinion)
- Adjustment of the bevel gear pair
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
- PTO hydraulic clutch
- Disassembling the rear PTO hydraulic clutch
- PTO hydraulic clutch adjustment
- Rear PTO output shaft
- Rear PTO gears
E0 – Rear axle
- Draining oil from the rear crawler track final drive units
- Crawler track final drive unit cover
- Right hand crawler track final drive unit
- Left hand crawler track final drive unit
- Crawler track final drive unit pinion
- Disassembling the crawler track final drive unit
- Rear differential
- Disassembling the crawler track drive clutch
- Crawler track drive clutch – Clutch piston
- Crawler track drive clutch
- Brake actuator piston
- Disassembling the steering clutch piston
- Disassembling the brake actuator piston
- Adjusting the brake band
- Disassembling the brake drum and brake band
G0 – Bodywork – Cab – Platform
- Hood and side panels
- Engine hood mount
- Engine hood frame
- Right hand mudguard
- Left hand mudguard
- Centre footboard
- Mat and footboards
- Left hand console
- Lift control instrument cluster
- Instrument panel
- Seat
- Clutch pedal
- Brake pedals
- Procedure for brake pedals adjustment
- Steering levers
- Steering pumps
- Creeper or underdrive external controls
- Tool box
- Roof structure
- Roof
- Front roll bar
- Rear roll bar
H0 – Hydraulic system
- Disassembling the hydraulic ancillary pump
- Power steering pump
- Transmission oil filter
- Disassembling the steering pump
- Hydraulic circuit pressure holding valve disassembly
- Transmission oil radiator
- Auxiliary utilities hydraulic pump
L0 – Electrical system
- Battery
R0 – Rear lift
- Complete rear lift
- Disassembling the lift and the relative components
- Replacing the lift cylinder gaskets
- Lift control valve
- Disassembling the lift distributor
- Rear lift cylinders
- 3-point linkage
T0 – Tracks
- Front suspension (leaf spring)
- Driving sprocket
- Idler wheels
- Complete undercarriage
- Opening/closing the track chain
- Setting the tension of the rubber crawler tracks
V0 – Ballast – towing hitches
- Drawbar
Service Info
D0 – TRANSMISSION
- PTO collar breakage
T0 – CRAWLER TRACKS
- Oil leakage from crawler idler wheel
