Document overview
Digital Workshop Manual documentation for model SAME IRON 115 HI-LINE DCR → ZKDL430200TS15001 from the IRON HI-LINE (STAGE 3A) family. Language: English; 2,073 pages.
The corresponding English table of contents contains 53 sections and 776 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: IRON HI-LINE (STAGE 3A)
- Model: IRON 115 HI-LINE DCR
- Starting serial number: ZKDL430200TS15001
- Document type: Workshop Manual
- Language: English
- Pages: 2,073
- File size: 194.65 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME IRON 115 HI-LINE DCR → ZKDL430200TS15001.
Complete table of contents
Introduction
- Tightening Torques
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Components of the TCD 2012 L04/L06 2V DCR engine
- Test and adjustment data (L3)
- Tightening requirements TCD 2012 L04/L06 2V DCR engine
Transmission
- Transmission
- Transmission detachment points
- Rear PTO
Rear axle
- Rear axle
Front axle
- Front axle – Version with suspension (with electrohydraulic differential lock and ASM/SBA)
- Front axle – Version without suspension (with electrohydraulic differential lock)
Hydraulic system
- Hydraulic system
- Hydraulic pump
- Steering gear pump
- Variable displacement pump
- Load sensing valve, pressure cut-off valve
- Gear pump for transmission ZF 7100
- Power steering valve
- Hydraulic front axle suspension
- Remote control valve
- Braking system
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Air trailer braking system – Italy version
- Air trailer braking system – Export version
- Trailer air braking valve (2-way)
- Trailer air braking valve (1-way)
- Compressor, antifreeze pump, pressure limiting valve
- Pressure test points on the electro-hydraulic shift control module
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket connection
- SERDIA 2000 level III” software
Serdia 2000
- SERDIA – Diagnostic socket connection
- Connecting the computer with Serdia software to the engine control unit
Diagnostic tool screens
- Position of control units and diagnostic instruments
- ECU interrogation
- Electronic system
- CANBUS System
- Automatic A/C system
- Engine ECU
- HLHP Control unit
- Transmission control unit
- Instrument panel
- Monitor screens for ART/PC Tester
- Calibration screens for ART/PC Tester
- Test screens for ART/PC Tester
- Alarm list screens for ART/PC Tester
- Cancellation of all alarms
Commissioning and calibrating the tractor
- Introduction to commissioning the tractor
- Renewal of the engine control unit – Introduction
- Renewal of the engine control unit – Reading and saving DATASET
- Renewal of the engine control unit – Programming the control unit with DATASET
- HLHP control unit – Calibration of the accelerator pedal
- HLHP control unit – Calibration of the hand throttle lever
- Renewal of the transmission control unit – Introduction
- Renewal of the transmission control unit – Transmission type configuration
- Renewal of the transmission control unit – Tyres type configuration
- Renewal of the transmission control unit – Configuration of the wheel circumference (using the ART)
- Renewal of the transmission control unit – Configuration of the wheel circumference (without using the ART)
- Renewal of the transmission control unit – Configuration of the maximum travel speed
- Renewal of the transmission control unit – Calibration of the clutch pedal
- Renewal of the transmission control unit – Calibration of the main clutch
- Renewal of the transmission control unit – Calibration of the FIELD/ROAD sensor
- Renewal of the HLHP control unit – Introduction
- Renewal of the HLHP control unit – Initialization of the HLHP control unit
- Renewal of the HLHP control unit – Configuration of the tractor model
- Renewal of the HLHP control unit – Configure the system for presence of front PTO
- Renewal of the HLHP control unit – SBA / ASM system enable
- Renewal of the HLHP control unit – Calibration the steering angle sensor
- Renewal of the HLHP control unit – Configuration for presence of the RADAR
- Renewal of the HLHP control unit – Calibrating low and high positions of the lift
- Renewal of the HLHP control unit – Front axle suspension system enable
- Renewal of the HLHP control unit – Setting the instrument control panel display language
- Renewal of the HLHP control unit – Configuration for presence of the automatic A/C
- Renewal of the HLHP control unit – Configuring the quantity of auxiliary services
- Renewal of the HLHP control unit – Rear control valves identification
- Renewal of the HLHP control unit – Configuration for presence of the front lift
- Renewal of the armrest control unit – Introduction
- Renewal of the armrest control unit – Calibration of control valves n°3 and n°4 joystick
- Replacing the automatic A/C ECU – Introduction
- Replacing the automatic A/C ECU – Calibrating the heating circuit valve
- Replacing the automatic A/C ECU – Calibrating the air recirculation motors
ECU alarms
- List of ECU alarms
- List of control unit alarms
- List of control unit alarms
- Automatic A/C ECU alarms
Engine alarms
- Engine ECU alarms – ART code SPN 29
- Engine ECU alarms – ART code SPN 91
- Engine ECU alarms – ART code SPN 91
- Engine ECU alarms – ART code SPN 94
- Engine ECU alarms – ART code SPN 97
- Engine ECU alarms – ART code SPN 100
- Engine ECU alarms – ART code SPN 102
- Engine ECU alarms – ART code SPN 102
- Engine ECU alarms – ART code SPN 105
- Engine ECU alarms – ART code SPN 105
- Engine ECU alarms – ART code SPN 108
- Engine ECU alarms – ART code SPN 108
- Engine ECU alarms – ART code SPN 110
- Engine ECU alarms – ART code SPN 110
- Engine ECU alarms – ART code SPN 157
- Engine ECU alarms – ART code SPN 158
- Engine ECU alarms – ART code SPN 168
- Engine ECU alarms – ART code SPN 171
- Engine ECU alarms – ART code SPN 174
- Engine ECU alarms – ART code SPN 190
- Engine ECU alarms – ART code SPN 190
- Engine ECU alarms – ART code SPN 201
- Engine ECU alarms – ART code SPN 535
- Engine ECU alarms – ART code SPN 536
- Engine ECU alarms – ART code SPN 563
- Engine ECU alarms – ART code SPN 630
- Engine ECU alarms – ART code SPN 639
- Engine ECU alarms – ART code SPN 651
- Engine ECU alarms – ART code SPN 651
- Engine ECU alarms – ART code SPN 652
- Engine ECU alarms – ART code SPN 652
- Engine ECU alarms – ART code SPN 653
- Engine ECU alarms – ART code SPN 653
- Engine ECU alarms – ART code SPN 654
- Engine ECU alarms – ART code SPN 654
- Engine ECU alarms – ART code SPN 655
- Engine ECU alarms – ART code SPN 656
- Engine ECU alarms – ART code SPN 677
- Engine ECU alarms – ART code SPN 702
- Engine ECU alarms – ART code SPN 729
- Engine ECU alarms – ART code SPN 743
- Engine ECU alarms – ART code SPN 752
- Engine ECU alarms – ART code SPN 765
- Engine ECU alarms – ART code SPN 766
- Engine ECU alarms – ART code SPN 898
- Engine ECU alarms – ART code SPN 898
- Engine ECU alarms – ART code SPN 1079
- Engine ECU alarms – ART code SPN 1080
- Engine ECU alarms – ART code SPN 1235
- Engine ECU alarms – ART code SPN 2634
- Engine ECU alarms – ART code SPN 523240
- Engine ECU alarms – ART code SPN 523350
- Engine ECU alarms – ART code SPN 523350
- Engine ECU alarms – ART code SPN 523351
- Engine ECU alarms – ART code SPN 523351
- Engine ECU alarms – ART code SPN 523352
- Engine ECU alarms – ART code SPN 523352
- Engine ECU alarms – ART code SPN 523353
- Engine ECU alarms – ART code SPN 523353
- Engine ECU alarms – ART code SPN 523354
- Engine ECU alarms – ART code SPN 523355
- Engine ECU alarms – ART code SPN 523420
- Engine ECU alarms – ART code SPN 523470
- Engine ECU alarms – ART code SPN 523490
- Engine ECU alarms – ART code SPN 523550
- Engine ECU alarms – ART code SPN 523600
- Engine ECU alarms – ART code SPN 523601
- Engine ECU alarms – ART code SPN 523612
- Engine ECU alarms – ART code SPN 523613
- Engine ECU alarms – ART code SPN 523615
- Engine ECU alarms – ART code SPN 523617
Transmission alarms
- Transmission control unit alarms – Introduction
- Transmission control unit alarms – ART code 10
- Transmission control unit alarms – ART code 11
- Transmission control unit alarms – ART code 12
- Transmission control unit alarms – ART code 13
- Transmission control unit alarms – ART code 14
- Transmission control unit alarms – ART code 18
- Transmission control unit alarms – ART code 21
- Transmission control unit alarms – ART code 22
- Transmission control unit alarms – ART code 23
- Transmission control unit alarms – ART code 24
- Transmission control unit alarms – ART code 25
- Transmission control unit alarms – ART code 36
- Transmission control unit alarms – ART code 37
- Transmission control unit alarms – ART code 38
- Transmission control unit alarms – ART code 39
- Transmission control unit alarms – ART code 40
- Transmission control unit alarms – ART code 41
- Transmission control unit alarms – ART code 47
- Transmission control unit alarms – ART code 48
- Transmission control unit alarms – ART code 4B
- Transmission control unit alarms – ART code 50
- Transmission control unit alarms – ART code 51
- Transmission control unit alarms – ART code 52
- Transmission control unit alarms – ART code 53
- Transmission control unit alarms – ART code 54
- Transmission control unit alarms – ART code 55
- Transmission control unit alarms – ART code 5F
- Transmission control unit alarms – ART code 60
- Transmission control unit alarms – ART code 61
- Transmission control unit alarms – ART code 62
- Transmission control unit alarms – ART code 63
- Transmission control unit alarms – ART code 64
- Transmission control unit alarms – ART code 65
- Transmission control unit alarms – ART code 66
- Transmission control unit alarms – ART code 67
- Transmission control unit alarms – ART code 68
- Transmission control unit alarms – ART code 69
- Transmission control unit alarms – ART code 70
- Transmission control unit alarms – ART code 73
- Transmission control unit alarms – ART code 74
- Transmission control unit alarms – ART code 76
- Transmission control unit alarms – ART code 77
- Transmission control unit alarms – ART code 79
- Transmission control unit alarms – ART code 80
- Transmission control unit alarms – ART code 82
- Transmission control unit alarms – ART code 83
- Transmission control unit alarms – ART code 85
- Transmission control unit alarms – ART code 87
- Transmission control unit alarms – ART code 89
- Transmission control unit alarms – ART code 90
- Transmission control unit alarms – ART code 91
- Transmission control unit alarms – ART code 92
- Transmission control unit alarms – ART code 93
- Transmission control unit alarms – ART code 94
- Transmission control unit alarms – ART code 95
- Transmission control unit alarms – ART code 96
- Transmission control unit alarms – ART code 97
- Transmission control unit alarms – ART code 98
- Transmission control unit alarms – ART code 99
- Transmission control unit alarms – ART code B0
- Transmission control unit alarms – ART code B1
- Transmission control unit alarms – ART code B2
- Transmission control unit alarms – ART code B3
- Transmission control unit alarms – ART code B4
- Transmission control unit alarms – ART code B5
- Transmission control unit alarms – ART code B6
- Transmission control unit alarms – ART code B7
- Transmission control unit alarms – ART code B8
- Transmission control unit alarms – ART code B9
- Transmission control unit alarms – ART code BA
- Transmission control unit alarms – ART code BB
- Transmission control unit alarms – ART code C0
- Transmission control unit alarms – ART code C1
- Transmission control unit alarms – ART code C3
- Transmission control unit alarms – ART code C6
- Transmission control unit alarms – ART code C9
- Transmission control unit alarms – ART code CB
- Transmission control unit alarms – ART code CF
- Transmission control unit alarms – ART code D0
- Transmission control unit alarms – ART code D1
- Transmission control unit alarms – ART code D2
- Transmission control unit alarms – ART code D3
- “EE” message shown on the transmission display
- Failure to connect EDS software to the transmission control unit
- Sudden transmission transition to the neutral position from F/R gear
- Continuous transmission range change
- Momentary loss of traction with the tractor in motion
- The transmission remains in Neutral
Armrest alarms
- Armrest alarms – ART code HLHP SPN 634
- Armrest alarms – ART code HLHP SPN 635
- Armrest alarms – ART code HLHP SPN 636
- Armrest alarms – ART code HLHP SPN 637
- Armrest alarms – ART code HLHP SPN 638
- Armrest alarms – ART code HLHP SPN 639
- Armrest alarms – ART code HLHP SPN 640
- Armrest alarms – ART code HLHP SPN 641
- Armrest alarms – ART code HLHP SPN 642
- Armrest alarms – ART code HLHP SPN 644
- Armrest alarms – ART code HLHP SPN 645
- Armrest alarms – ART code HLHP SPN 646
- Armrest alarms – ART code HLHP SPN 647
- Armrest alarms – ART code HLHP SPN 648
- Armrest alarms – ART code HLHP SPN 649
- Armrest alarms – ART code HLHP SPN 650
- Armrest alarms – ART code HLHP SPN 651
- Armrest alarms – ART code HLHP SPN 652
- Armrest alarms – ART code HLHP SPN 657
- Armrest alarms – ART code HLHP SPN 696
HLHP alarms
- HLHP control unit alarms – ART code HLHP SPN 51
- HLHP control unit alarms – ART code HLHP SPN 63
- HLHP control unit alarms – ART code HLHP SPN 158
- HLHP control unit alarms – ART code HLHP SPN 540
- HLHP control unit alarms – ART code HLHP SPN 541
- HLHP control unit alarms – ART code HLHP SPN 550
- HLHP control unit alarms – ART code HLHP SPN 551
- HLHP control unit alarms – ART code HLHP SPN 552
- HLHP control unit alarms – ART code HLHP SPN 561
- HLHP control unit alarms – ART code HLHP SPN 601
- HLHP control unit alarms – ART code HLHP SPN 602
- HLHP control unit alarms – ART code HLHP SPN 603
- HLHP control unit alarms – ART code HLHP SPN 620
- HLHP control unit alarms – ART code HLHP SPN 621
- HLHP control unit alarms – ART code HLHP SPN 622
- HLHP control unit alarms – ART code HLHP SPN 623
- HLHP control unit alarms – ART code HLHP SPN 631
- HLHP control unit alarms – ART code HLHP SPN 632
- HLHP control unit alarms – ART code HLHP SPN 633
- HLHP control unit alarms – ART code HLHP SPN 653
- HLHP control unit alarms – ART code HLHP SPN 654
- HLHP control unit alarms – ART code HLHP SPN 655
- HLHP control unit alarms – ART code HLHP SPN 656
- HLHP control unit alarms – ART code HLHP SPN 661
- HLHP control unit alarms – ART code HLHP SPN 662
- HLHP control unit alarms – ART code HLHP SPN 664
- HLHP control unit alarms – ART code HLHP SPN 689
- HLHP control unit alarms – ART code HLHP SPN 694
- HLHP control unit alarms – ART code HLHP SPN 695
- HLHP control unit alarms – ART code HLHP SPN 694
AC system alarms
- Automatic climate control unit alarms – Code 1
- Automatic climate control unit alarms – Code 2
- Automatic climate control unit alarms – Code 4
- Automatic climate control unit alarms – Code 5
- Automatic climate control unit alarms – Code 6
- Automatic climate control unit alarms – Code 7
- Automatic climate control unit alarms – Code 8
- Automatic climate control unit alarms – Code 9
- Automatic climate control unit alarms – Code 10
- Automatic climate control unit alarms – Code 11
- Automatic climate control unit alarms – Code 14
- Automatic climate control unit alarms – Code 15
- Automatic climate control unit alarms – Code 16
- Automatic climate control unit alarms – Code 17
- Automatic climate control unit alarms – Code 18
- Automatic climate control unit alarms – Code 19
- Automatic climate control unit alarms – Code 20
- Automatic climate control unit alarms – Code 21
- Automatic climate control unit alarms – Code 24
- Automatic climate control unit alarms – Code 26
- Automatic climate control unit alarms – Code 27
- Automatic climate control unit alarms – Code 28
- Automatic climate control unit alarms – Code 29
- Automatic climate control unit alarms – Code 30
- Automatic climate control unit alarms – Code 31
- Automatic climate control unit alarms – Code 32
Canbus alarms
- CANBUS alarms – introduction
- CANBUS alarms – alarms table
- CANBUS alarms – alarms table
- CANBUS alarms – Case 1
- CANBUS alarms – Case 1
- CANBUS alarms – Case 2
- CANBUS alarms – Case 2
- CANBUS alarms – Case 3
- CANBUS alarms – Case 3
- CANBUS alarms – Case 4
- CANBUS alarms – Case 4
- CANBUS alarms – Case 5
- CANBUS alarms – Case 5
- CANBUS alarms – Case 6
- CANBUS alarms – Case 6
- CANBUS alarms – Case 7
- CANBUS alarms – Case 7
- CANBUS alarms – Case 8
- CANBUS alarms – Case 8
- CANBUS alarms – Case 9
- CANBUS alarms – Case 9
Electrohydraulic control valve alarms
- CANBUS Control valves control unit alarms – ART code HLHP 11
- CANBUS Control valves control unit alarms – ART code HLHP 12
- CANBUS Control valves control unit alarms – ART code HLHP 13
- CANBUS Control valves control unit alarms – ART code HLHP 14
- CANBUS Control valves control unit alarms – ART code HLHP 15
- CANBUS Control valves control unit alarms – ART code HLHP 16
- CANBUS Control valves control unit alarms – ART code HLHP 17
- CANBUS Control valves control unit alarms – ART code HLHP 21
- CANBUS Control valves control unit alarms – ART code HLHP 22
- CANBUS Control valves control unit alarms – ART code HLHP 23
- CANBUS Control valves control unit alarms – ART code HLHP 24
- CANBUS Control valves control unit alarms – ART code HLHP 25
- CANBUS Control valves control unit alarms – ART code HLHP 26
- CANBUS Control valves control unit alarms – ART code HLHP 31
- CANBUS Control valves control unit alarms – ART code HLHP 32
- CANBUS Control valves control unit alarms – ART code HLHP 41
- CANBUS Control valves control unit alarms – ART code HLHP 42
- CANBUS Control valves control unit alarms – ART code HLHP 43
- CANBUS Control valves control unit alarms – ART code HLHP 81
- CANBUS Control valves control unit alarms – ART code HLHP 82
- CANBUS Control valves control unit alarms – ART code HLHP 83
- CANBUS Control valves control unit alarms – ART code HLHP ??
- CANBUS Control valves control unit alarms – ART code HLHP FF
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
B0 – Engine
- Air conditioning compressor drive belt
- Tension adjustment of the fan and air conditioning compressor drive belt
- Alternator, fuel pump and water pump drive belt
- Tension adjustment of the alternator, fuel pump and water pump drive belt
- Check the compression value (L3)
- Assembly and disassembly of the engine on the assembly stand (L3)
- Valve clearance adjustment (with the exhaust gas recirculation module absent or removed) (L3)
- Valve clearance adjustment (with the exhaust gas recirculation module installed) (L3)
- Disassembly and assembly of the rocker and support (L3)
- Disassemble and complete the rocker and support, check
- Disassembly and assembly of the cylinder head (L3)
- Valve assembly and disassembly (L3)
- Valve check (L3)
- Check the valve guide (L3)
- Check the valve residual (L3)
- Crankshaft check (L3)
- Replace the crankshaft O-ring (flywheel end) (L3)
- Replace the crankshaft O-ring (opposite end to flywheel) (L3)
- Connecting rod drum check (L3)
- Assembly and disassembly of the crankshaft (L3)
- Disassembly and assembly of the piston and connecting rod drum (L3)
- Check the piston (L3)
- Check the piston rings and piston grooves (L3)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Removing and fitting crankcase breather (L3)
- Checking cylinder (L3)
- Removal and refitting of the front cover (opposite end to flywheel) (L3)
- Disassembly and assembly of the connector box (L3)
- Disassembly and assembly of the gear case cover (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Disassembly and assembly of the turbocharger (L3)
- Disassembly and assembly of the turbocharging air duct (L3)
- Fitting and removing the exhaust gas recovery module (L3)
- Removing and fitting the fuel delivery pump (driven by ribbed V-belt) (L3)
- Removing and fitting the fuel control unit (L3)
- Removing and fitting high pressure pump (installation position A) (L3)
- Removing and fitting high pressure pump (installation position B) (L3)
- Removing and fitting the common rail system (L3)
- Removing and fitting injector (L3)
- Removing and fitting the pressure cut-off valve (L3)
- Removing and fitting the fuel pressure transducer (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Disassembly and assembly of the lubricant oil sump (L3)
- Disassembly and assembly of the oil radiator (L3)
- Removing and fitting the lubricant oil cooler housing (L3)
- Removing and fitting the lubricant oil filter (L3)
- Removing and fitting the oil pressure switch (L3)
- Removing and fitting reservoir (L3)
- Removing and fitting the coolant pump (driven by ribbed V-belt) (L3)
- Removing and refitting fan motor (L3)
- Removing and fitting fan motor (L3)
- Removing and fitting fan mount (L3)
- Disassembly and assembly of the torsional vibration damper (L3)
- Removing and fitting belt tensioner (ribbed V-belt) (L3)
- Assembly and disassembly of the flywheel (L3)
C0 – Engine accessories
- Starter motor
- Fitting and removing thermostat (L3)
- Testing the thermostat (after removal)
- Removal and refitting of the crankshaft speed sensor (L3)
- Removal and refitting of the camshaft speed sensor (L3)
- Removing and refitting the exhaust manifold (L3)
- Fitting and removing the solenoid valve (exhaust gas recovery module) (L3)
- Removing and fitting the fuel filter mount (L3)
- Assembly and disassembly of the temperature sender (L3)
- Removal and refitting of the supply air pressure/temperature sender (L3)
- Removing and fitting the alternator (driven by ribbed V-belt) (L3)
- Fitting and removing the rail pressure sensor (L3)
- Disassembly and assembly of the cable bundle (L3)
- Disassembly and assembly of the starter (L3)
- Fitting and removing the glow plugs (L3)
- Changing the coolant and flushing the circuit
D0 – Transmission
- Checking the transmission oil level
- Changing the transmission oil
- Changing the transmission oil filter
- Rear axle-powershift transmission detachment/attachment
- Electro-hydraulic road/field shift control unit
- Joining the POWERSHIFT transmission/clutch housing
- Main clutch
- Clutch housing
- Clutches A – B
- Adjustment of bearing clearance – clutch unit A/B
- Clutches C – D
- Adjustment of bearing clearance – clutch unit D/C
- Removal of the POWERSHIFT assembly
- Output shaft – POWERSHIFT transmission
- Adjustment of bearing clearance – output shaft
- Output shaft
- Torsional spring plate
- Main shaft
- dual gear shaft
- Adjustment of bearing clearance – clutches A/B/C/D and dual gear shaft
- Adjustment of bearing clearance – dual gear shaft
- Selector shaft
- Positioning and adjustment of selector rods and selector forks
- Adjustment of the PTO control
- Bevel pinion assembly
- Creeper
- Creeper unit cover
- Ground speed PTO
- Adjustment of bearing clearance: 0 – 0.15 mm
- Adjustment of end float
- PTO transmission
- Adjustment of the clutch shaft bearing
- Adjustment of flanged shaft bearing
- Four-wheel drive assembly
- Four-wheel drive
- Transmission shaft – 4WD shaft – Version without front axle suspension
- Transmission shaft – 4WD shaft – Version with front axle suspension
E0 – Rear axle
- Checking the oil level of the rear axle final drives
- Changing the rear axle final drives oil
- Final drive housing
- Adjustment of bearing preload of rear axle shaft support
- Adjustment of planet carrier end float
- Rear brakes
- Adjustment of the rear brake
- Rear differential
- Adjustment of the crown wheel
- Adjustment of the bearing preload
- Adjustment of the braking device
F0 – Front axle
- Troubleshooting
- Front support – Version without front axle suspension
- Front support – Version with front axle suspension
- Toe-in/steering angle/assembly tests
- Front axle and swinging support – Version with front axle suspension
- Front axle – Version without front axle suspension
- Steering cylinders assembly
- Checking the bevel gear pair
- ML differential carrier assembly
- Differential disassembly – ML version
- LS Differential carrier assembly
- Differential disassembly – LS version
- Flange assembly
- Front axle bevel pinion assembly
- Planetary reduction gear assembly
- Wheel hub assembly
- Toe-in – steering angle – post-assembly checks
G0 – Bodywork – Cab – Platform
- Cab – Version without pneumatic cab suspension
- Cab – Version with pneumatic cab suspension
- Hood and side panels
- Battery support
- Cab access steps
- Fixed front fenders
- Adjustable front fenders
- Cab door lock, cable
- Steering column switch
- Shuttle control selector
- RH console
- Top right interior cover flap
- Top LH flap – Version with automatic A/C
- Top inner LH flap – Version with automatic A/C
- Instrument panel
- Cab roof lining
- Floor mat
- Seat
- Multifunction armrest
- Heating and air conditioning assembly – Version with manual A/C
- Heating and air conditioning assembly – Version with automatic A/C
- Air conditioning system
- Air conditioning control panel
- Air conditioning compressor
- Condenser
- Receiver-drier
- Air-conditioning evaporator – Version with manual A/C
- Air-conditioning evaporator – antifreeze sensor – Version with automatic A/C
- Heating valve – Version with manual A/C
- Heating valve – Version with automatic A/C
- Heating radiator – Version with manual A/C
- Heating radiator – Version with automatic A/C
- A/C fan – Version with manual A/C
- A/C fan – Version with automatic A/C
- Antifreeze thermostat – Version with manual A/C
- Air recirculation motor
- Brake master cylinders
- Parking brake tie rod
- Parking brake tie rod – adjustment
- Steering wheel
- Gear lever, control cable
- Creeper gear lever – control cable
- Rear PTO lever, control cable
- Syncro PTO linkage
H0 – Hydraulic system
- Power steering pump
- Changing the hydraulic services oil
- Hydraulic services oil tank
- “Load Sensing” variable displacement pump
- Transmission circuit pump
- Compressed air circuit antifreeze pump
- Power steering valve
- Checking and adjustment of the power steering calibration
- Power steering disassembly
- GEARBOX OIL COOLER
- Front axle with suspension cylinders
- Auxiliary services control valve – Complete assembly
- LH directional control valves
- RH control valves – Version with front lift
- Circuit bleeding procedure
- Hydraulic trailer braking valve
- 2-way trailer air braking valve
- Air reservoir for air braking
- Pressure reducer valve for the cab suspension
- Compressed air circuit supply pressure control valve
- Remote control
- Lubrication pressure control valve
- Electro-hydraulic shift control module
- Disassembly of the electro-hydraulic shift control module
- Electro-hydraulic road/field shift control module
L0 – Electrical system
- Battery
- Alternator
- Clutch pedal potentiometer
- Clutch pedal proximity sensor
- Accelerator potentiometer
- Front suspension position sensor
- Front axle suspension position sensor
- Front suspension solenoid valves assy
- Steering position sensor assembly
- Proportional valve and speed sensor – main clutch
- Speed sensor/road speed
- Temperature sensor
- Fan speed resistor – Version with manual A/C
- Ventilation unit air temperature sensor – Version with automatic A/C
M0 – Front PTO
- 1000E rpm
- Front PTO flexible coupling
N0 – Front lift
- Front lift – version with front PTO
- Front lift cylinders
R0 – Rear lift
- Rear lift
- Bush
- Lift control valve
- Draft sensor
- Position sensor
- Checking and calibrating the position sensor
S0 – Wheels
- Front wheels
- Rear wheels
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
- Structure of the unit
- Wiring and components index
Components
- Components
Systems
- Earthing points
- Starting
- Starting
- Preheating
- Preheating
- Electronic engine control
- Electronic engine control
- Electronic engine control
- Diagnostics – accessories
- Diagnostics – accessories
- Instrument panel
- Instrument panel
- Worklights
- Worklights
- Manual A/C
- Manual A/C
- Automatic A/C
- Automatic A/C
- Radio
- Radio
- Lights – Version without front lift
- Lights – Version without front lift
- Lights – Version with front lift
- Lights – Version with front lift
- Wipers
- Wipers
- Transmission
- Transmission
- PTO
- PTO
- Can Bus – Version with automatic A/C
- Can Bus – Version with automatic A/C
- Can Bus – Version with manual A/C
- Can Bus – Version with manual A/C
- Control Valves
- Control Valves
- Braking system
- Braking system
- Front axle suspension
- Front axle suspension
- ASM – 4WD – Differential
- ASM – 4WD – Differential
- Rear lift
- Rear lift
Wiring harnesses
- Battery negative lead – 0.014.5144.4/10
- Positions of battery negative wiring connectors
- Battery positive lead – 0.014.5132.4/10
- Positions of battery positive wiring connectors
- Power supply wiring loom (1/2) – 0.014.3658.4/10
- Positions of power supply wiring connectors (1/2)
- Power supply wiring loom (2/2) – 0.014.1563.4/10
- Positions of power supply wiring connectors (2/2)
- Power supply wiring loom (2/2) – 0.014.1564.4
- Positions of power supply wiring connectors (2/2)
- Engine hood wiring loom – 0.013.0663.4/30
- Positions of engine hood wiring connectors
- Combustion engine wiring loom – 4-cylinder version – 04215653
- Positions of engine wiring connectors – 4-cylinder version
- Combustion engine wiring loom – 4-cylinder version – 04215880
- Positions of engine wiring connectors – 4-cylinder version
- Combustion engine wiring loom – 6-cylinder version – 04215830
- Positions of engine wiring connectors – 6-cylinder version
- Engine wiring loom – 0.014.3650.4/20
- Positions of engine wiring connectors
- Engine wiring loom – 0.015.8061.4/10
- Positions of engine wiring connectors
- Front axle suspension wiring loom – 0.013.9327.4/50
- Positions of front axle suspension wiring connectors
- Lights selector switch wiring loom – 0.014.0007.4
- Positions of lights selector switch wiring connectors
- Instrument panel wiring loom – 0.014.3649.4/60
- Positions of instrument panel wiring connectors
- Braking and front lift interface wiring loom – 0.015.7461.4/20
- Positions of braking interface and front lift wiring connectors
- RH transmission wiring loom – 0.015.8060.4/10
- Positions of RH transmission wiring connectors
- LH transmission wiring loom – 0.015.8057.4/10
- Positions of LH transmission wiring connectors
- Central wiring loom – 0.015.8056.4/20
- Positions of central wiring connectors
- Central wiring loom – 0.015.8055.4/30
- Positions of central wiring connectors
- Fender wiring loom – 0.013.9309.4/30
- Positions of fender wiring connectors
- Control valves wiring loom – 0.014.1612.4/30
- Positions of remote valve wiring connectors
- Roof line wiring loom – Version with automatic A/C – 0.014.2598.4/50
- Positions of roof line wiring connectors – Version with automatic climate control
- Roof line wiring loom – 0.013.9304.4/70
- Positions of roof line wiring connectors
- Arm worklight controls wiring loom – Version with front lift – 0.014.1875.4/10
- Position of wiring connectors for arm worklights – Version with front suspension
- Cab roof front and rear worklights wiring loom – 0.015.9792.4
- Positions of wiring connectors for front and rear worklights on cab roof
- Arm worklight controls wiring loom – Version without front lift – 0.014.1874.4/20
- Position of wiring connectors for arm worklights – Version without front lift
- Arm worklights wiring loom – 0.014.0732.4/10
- Positions of wiring connectors for arm worklights
- Supplementary arm worklights wiring loom – 0.014.0002.4
- Positions of wiring connectors for auxiliary worklights on arms – Version with front lift
- Front hood worklights wiring loom – 0.013.4085.4/20
- Positions of wiring connectors for front worklights on hood
- Front wipers wiring loom – 0.014.1567.4/10
- Positions of windscreen wiper wiring connectors
- Cab ground wiring loom – 0.014.8351.4
- Positions of cab earth wiring connectors
- Rotating beacon wiring loom – 0.011.3824.4/10
- Positions of rotary beacon wiring connectors
- Cab comfort package wiring loom – 0.015.5452.4
- Positions of cab comfort package wiring connectors
- Trailer brake wiring loom (Italy) – 04437356.4/10
- Positions of trailer braking wiring connectors – Italy
- Trailer brake wiring loom (Germany) – 04437355.4/10
- Positions of trailer braking wiring connectors – Germany
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- Technical Documentation DVD 06/2009
- Technical Documentation DVD 07/2008
- SDF LUBRICANTS: Lubricant oils and coolant fluids
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
- POSSIBLE LEAKAGE OF FUEL INTO THE ENGINE SUMP (LEVEL RISE)
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Exhaust clamp
- Filter and prefilter tool p/n 5.9035.865.0
- Additive for diesel fuel
- Expansion tank failure
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Gear lever control Bowden cable
- Gear lever control Bowden cable
- Air conditioning system filter-drier
- Water and dust infiltration into cab via the doors
- Cab carrier bracket failure
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
