Document overview
Workshop Manual PDF for SAME FRUTTETO³ 90 → ZKDP2502W0TS05001 / 15001, FRUTTETO³ family. Document language: English; 1,183 pages.
The corresponding English table of contents contains 54 sections and 366 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO³
- Model: FRUTTETO³ 90
- Starting serial number: ZKDP2502W0TS05001 / 15001
- Document type: Workshop Manual
- Language: English
- Pages: 1,183
- File size: 212.40 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO³ 90 → ZKDP2502W0TS05001 / 15001.
Complete table of contents
Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine block technical data
- Crankshaft technical data
- Technical data for pistons – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 12°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Engine injectors technical data
- Hydraulic tappets diagram
Engine accessories
- Starter motor
Transmission
- Transmission
- HML assembly
- Gearbox assembly
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- General introduction to the A/C system
- Changes of the state of matter
- Air conditioning system – Diagnostics
- Charging the A/C system
Hydraulic system
- Steering/transmission circuit (standard version)
- STEERING/TRANSMISSION circuit (full optional version)
- STEERING/TRANSMISSION pump (11 cm³)
- Power steering valve
- Services solenoid valve assembly
- Remote valves/Lift circuit (full optional version)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- LIFT/REMOTE VALVES pump (14+11 cm³)
- Trailer braking valve
- Mechanical lift control valve
- Introduction to the hydraulic circuit diagrams
- Electronic lift control valve
- 4-way control valve (Bucher)
- 4-way control proportional valve
- 3-point linkage hydraulic control valve
Front PTO
- Front power take-off
- PTO delivery pump
- PTO clutch
- PTO control solenoid valve assy
Front lift
- Front lift
- Damper assembly
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- Positions of ECUs and diagnostic instruments
- ECU interrogation
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- PC Tester Screens – Engine ECU – Structure
- PC Tester – ECU 2.8519.084.0* screens
Commissioning and calibrating the tractor
- Digital Instrument Calibration
- Wheels constants
- Front distributors calibration
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Main menu
- Commissioning – Engine ECU – Structure
- Commissioning – Engine ECU – Configuration
- Commissioning – Engine ECU – Engine menu
- Commissioning – Engine ECU – HML menu
- Commissioning – Engine ECU – Preheating menu
- Commissioning – Engine ECU – Alarms Menu
- Commissioning – Engine ECU – Alarms List
- Commissioning – Engine ECU – Wheel Calibration Menu
- Commissioning – Engine ECU – Wheels menu
- Commissioning – Engine ECU – HRT Menu
- Commissioning – Engine ECU – DERATING Menu
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Functional diagram
- Calibrating the electronic distributors
- Electronic lift control unit
ECU alarms
- ECU alarms
Engine alarms
- Engine ECU alarms
Transmission alarms
- Transmission and PTO ECU alarms
Instrument panel alarms
- Instrument panel alarms
Lift alarms
- Electronic lift control unit alarms
Electrohydraulic control valve alarms
- DT_Auto and electric-hydraulic distributor ECU alarms
Method of intervention
B0 – Engine
- Engine – Separation from the transmission
- ENGINE
- Preliminary disassembly operations
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft checks
- Camshaft
- Valve timing
- Timing gear checks
- Adjusting timing gears backlash
- Counter-rotating weights
- Counter-rotating weight checks
- Overhaul of counter-rotating weights assembly
- Valves check
- Valve seats check
- Valves sealing check
- Adjusting valve clearance
- Valve guides check and replacement
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Determining correct head gasket thickness
- Valve springs check
- Heat exchanger removal
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- INJECTION PUMPS, GOVERNOR AND FUEL SUPPLY
- Synchronising injection pumps
- Injectors assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injectors check
- Injection pump control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Electronic governor adjustment
- Installation of electronic governor support
- Engine coolant pump
- Engine coolant pump
- Thermostatic valve
- Checking the thermostat valve
- Cooling and intake ducts
- Final engine checks
C0 – Engine accessories
- Changing the coolant and flushing the circuit
- Radiator
- Fuel tank
- Expansion tank
- Air filter
- Intercooler, oil and fuel coolers
- Exhaust silencer
- Exhaust pipe
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Disassembly of shuttle assembly
- Cover assembly
- Forward drive clutch unit
- Reverse drive clutch unit
- Clutch assembly
- Planet gear support unit – HML unit
- Gearbox input shaft – Version with HML
- Gearbox input shaft – Version without HML
- Torsional spring plate
- Primary shaft – Version with HML
- Primary shaft – Version without HML
- Disassembling secondary shaft – Version with range selector unit
- Secondary shaft – Version without HML
- Front gearbox
- Rear gearbox
- Front gearbox from rear
- Sprocket
- PTO clutch.
- PTO output shaft (2 speed + ground speed)
- Gearbox support and gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Differential – Bevel gear pair
- Dual traction output shaft and groundspeed PTO
- PTO clutch disassembly.
- PTO pumps drive – Inner gear
- Ground speed P.T.O. control shaft
- PTO final shaft.
- PTO output flange shaft, 2 speed version
- Parking brake
- Dual traction engagement device – Version without HML
- Disassembly of the four-wheel drive engagement device – Version without HML
- HML unit
E0 – Rear axle
- Rear axle
- Brake housing
- Differential
- Bleeding air from the hydraulic circuit of the front and rear brakes
- RH/LH rear axle – Version with normal axle
- Planet gear carrier
- Rear axle brake discs
- Rear axle brake piston
- Shuttle assembly – complete unit
F0 – Front axle
- Front support with front axle
- Front axle (4WD)
- Adjustment of front axle play
- Steering cylinder
- Steering cylinders disassembly
- Steering knuckle housing and halfshaft
- Steering knuckle and halfshaft
- Pinion-differential assembly
- Differential lock device
- Differential lock device
- Bevel gear pair
- Adjustment of the pinion position and bearing preloading
- Differential
- 4WD shaft
- Planetary reduction gear
- Final drive reduction unit disassembly
- Front brake discs
- Front axle brake piston
- Steering sensor actuator plate orientation
G0 – Bodywork – Cab – Platform
- Cab air conditioning system maintenance
- Charging the A/C system
- Engine hood lower guard
- Engine hood
- Cab
- Cab access steps
- Instrument panel
- Steering wheel and instruments
- Right-hand console
- Seat
- A/C system – Version with standard roof
- Heating control cable
- Receiver-drier – standard version
- Dehydrator filter – standard version
- A/C evaporator – standard version
- Heater matrix
- Heating and air conditioning unit fan – Version with standard roof
- Expansion valve – standard version
- Receiver-drier – standard version
- Receiver-drier – standard version
- Air conditioning temperature control thermostat – Version with standard roof
- Remote valve control cables
- Control levers – Version with mechanical lift
H0 – Hydraulic system
- Power steering valve
- Pressure relief valve setting
- Power steering disassembly
- Power steering pump
- Rear auxiliary services directional control valve
- Hydraulic trailer braking valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valves
R0 – Rear lift
- Rear lift assembly
- Disassembling the lift control cylinder – Version with mechanical lift
- Lift cylinder – Version with mechanical lift
- Bushings – Version with mechanical lift
- Hydraulic lift control valve
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly – Version with mechanical lift
- 3-point hitch
S0 – Wheels
- Front wheels
- Rear wheels
V1 – AFTERMARKET KITS
- Head and pin kit assembly procedure for automatic hitch
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Components list
Systems
- S001 – Power supply
- S002 – Starting and preheating
- S003 – Brakes
- S004 – Cab
- S005 – Lights (European market)
- S006 – LS lights (European market)
- S007 – Lights (USA market)
- S006 – LS lights (USA market)
- S009 – Climate control
- S010 – Instrument panel
- S011 – Shuttle
- S012 – Lift
- S013 – Shuttle transmission
- S014 – LS transmission
- S015 – Front remote valves
- S016 – PTO
- S017 – PTO LS (USA)
- S018 – Diagnostics
Wiring harnesses
- 0.016.0558.4 – Shuttle central wiring
- 0.016.0551.4 – LS central wiring
- 0.016.0559.4 – Shuttle central wiring (USA market)
- 0.016.0556.4 – LS Central wiring (USA market)
- 0.016.0550.4 – Shuttle rear wiring
- 0.016.0560.4 – LS rear wiring
- 0.016.0580.4 – Shuttle rear wiring (USA market)
- 0.016.0564.4 – LS rear wiring (USA market)
- 0.016.0552.4 – Front wiring – 3-cylinder version
- 0.016.0553.4 – Front wiring – 4-cylinder version
- 0.016.0570.4 – Power supply and preheating wiring – 3-cylinder cab version
- 0.016.0569.4 – Power supply and preheating wiring – 4-cylinder cab version
- 0.016.0572.4 – Power supply and preheating wiring – 3-cylinder platform version
- 0.016.0571.4 – Power supply and preheating wiring – 4-cylinder platform version
- 0.016.0769.4 – Cab power supply wiring
- 0.016.0766.4 – Cab roof wiring
- 0.015.7309.4 – Hood lights wiring
- 0.015.7310.4 – Hood lights wiring
- 0.016.0768.4 – Worklights/wipers and rotating beacon wiring
- 0.016.0771.4 – Front lights cable
- 0.016.0772.4 – Front lights cable (USA market)
- 0.013.6326.4 – Front lights cable – roll bar
- 0.012.3825.4 – Front lights cable – roll bar (USA market)
- 0.013.6327.4 – Roll bar rotating beacon cable
- 0.016.0767.4 – Air conditioning system wiring
- 0.016.0562.4 – Wiring for front remote valves with ECU
- 0.012.0101.4 – Electrohydraulic 3-point linkage wiring
- 0.011.2025.4 – Electronic lift wiring
- 0.011.7711.3 – Oil filter extension cable
- 0.015.2080.4 – Brakes cable
- 0.015.0070.4 – Solenoid valves filter cable
- 0.007.7899.3 – Front PTO cable
- 0.012.2103.3 – Hydraulic braking cable
- 0.010.6708.3 – Battery cables
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- Technical Documentation DVD 06/2009
- SDF LUBRICANTS: Lubricant oils and coolant fluids
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Engine fan belt
- Front crankshaft main bearing
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Auxiliary fuel pump
- Filter and prefilter tool p/n 5.9035.865.0
- Fuel auxiliary pump breakage
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
- Bushes on shuttle input shafts
F0 – FRONT AXLE
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Auxiliary hydraulic distributor control levers
- Rear lift control levers
- Clutch pedal potentiometer actuator pin
- Clutch pedal return spring
- Assembly of parking brake control rod
- Blanking cover for hood
- Cowl locking device
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Assembly instructions for solenoid valves and cartridge valves
- L0 – ELECTRIC AL SYSTEM
