Document overview
Workshop Manual for SAME EXPLORER 115 TB → ZKDLM50200TS50001 from the EXPLORER TB (FARMOTION STAGE 5) family. Digital PDF in English with 823 pages.
The corresponding English table of contents contains 46 sections and 351 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER TB (FARMOTION STAGE 5)
- Model: EXPLORER 115 TB
- Starting serial number: ZKDLM50200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 823
- File size: 282.04 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 115 TB → ZKDLM50200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Coolant radiator
- Fuel radiator
- Starter motor
- Fuel prefilter
- Fuel filter
- Exhaust silencer – Catalytic converter (DOC)
- Intercooler
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Hydraulic reverse shuttle
- HI-LO unit
- Views of transmission
- Rear Power Take Off
- Hydraulic reverse power shuttle
Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Separate-Brakes valve
- Power steering 125 cc
- SDD power steering
- Transfer pump
- Ancillary oil pump
- Power steering pump
- Suction pump filter
- Delivery line filter
- Distributor unit
- Reverse shuttle control valve block
- Rear PTO
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
Electrical equipment
- Alternator
Front PTO
- Front PTO
- PTO delivery pump
- PTO control solenoid valve assy
- Front PTO
Front lift
- Damper assembly
- Front lift
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECUs
- ECU reset (MVCU)
- Set vehicle model (MVCU)
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Hydraulic trailer brake MR
- Cluster configuration
- Rapid steer system (SDD)
- Power Shuttle
- Front Power Take-Off (PTO)
- Range
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Complete engine
- Engine- Separation from the transmission
C0 – Engine accessories
- Exhaust silencer (SCR)
- Intermediate manifold
- AdBlue tank
- AdBlue pump
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- Radiator pack
- Compensation tank
- Intercooler, oil and fuel exchangers
- Air filter
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil
- Clutch plate
- Clutch thrust bearing
- Engine torsional spring plate
- Shuttle unit – Complete assembly
- Disassembling the shuttle unit
- Removing the forward drive clutch unit
- Disassembling the reverse drive clutch unit
- Input shaft assembly and tone wheel
- DT shaft in transmission
- Gearbox internal cover
- Clutch housing – separation from transmission
- Range selector assembly
- Disassembling the range selector assembly
- HI-LO unit
- Disassembling the HI range clutch housing
- Disassembling the HI-LO planetary reduction gearbox
- Gearbox and HI-LO unit
- Disassembly of the gearbox and shuttle assembly – Version with HI-LO
- Secondary shaft – Version with HI-LO
- Primary shaft
- Disassembling the reverse shuttle shaft
- Disassembling the gearbox input shaft
- Disassembly of secondary shaft – Version with HI-LO
- Disassembly of the main shaft
- Disassembly of HI-LO unit output shaft
- PTO output shaft 2 speed version
- PTO output shaft – 4 speed version
- Disassembling the PTO output shaft 2 speed version
- Removing the PTO output shaft – 4 speed version
- PTO engagement clutch
- Disassembling PTO engagement clutch
- Pump drive PTO – External gear
- Pump drive PTO – Internal gear
- Disassembling the PTO output flange shaft – 2 speed version
- Disassembling PTO final flange shaft – 4 speed version
- Disassembling the ground speed PTO output shaft
- Disassembling the ground speed PTO clutch engage mechanism
- Removing the rear pinion – 2-range version
- Removing the rear pinion – 4-range version
- Adjustment of the differential – Bevel gear set
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- Removing dual traction output shaft 2-range version
- Removing dual traction output shaft – 4-range version
- Parking brake disc sectors
E0 – Rear axle
- RH wheel mount
- LH wheel mount
- Removing right/left hand rear axle
- LH brake carrier
- RH brake carrier
- Disassembly of the brake carrier
- Rear differential
- Removing rear differential
F0 – Front axle
- 4WD shaft
- Carrier with front axle (4WD)
- Front axle (4WD)
- Steering cylinders
- Removing steering cylinders
- Front differential assembly
- Disassembling the differential assembly
- Differential assembly adjustment
- Adjustment of the bevel gear set
- Removing bevel gear set
- Front axle adjusting endfloat
- Disassembling the differential lock
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- Front axle brake discs
- Front axle brake piston
- Steering sensor actuator plate orientation
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Lower hood cover
- Cab ladder
- Mirror
- Tool box
- Roll bar
- Mat and footboards
- Right hand console
- Lift control levers
- Instrument cluster
- Instrument cluster
- Seat
- Seat mounting plate
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering wheel and instruments
- Brake master cylinder
- Front mudguards
- Rear mudguard
H0 – Hydraulic system
- Hydraulic braking valve
- Bleeding the braking circuit
- Ancillary solenoid valve block
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Lift and ancillary utility distributor circuit pump.
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Brake control valve
- Trailer hydraulic braking valve
L0 – Electrical system
- Battery
- ECU control unit
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
N0 – Front lift
- Front lift
- Front lift accumulator
R0 – Rear lift
- S.A.C. Automatic control station
- SAC disassembly – Automatic control station (mechanical distributor)
- Rear lift cylinder
- Replacing bushes
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheel
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Forward-Backward lever Small Plate deformation
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
