Document overview
Workshop Manual PDF for SAME DORADO 90 → ZKDFZ00200TS50001, DORADO (FARMOTION STAGE 3B) family. Document language: English; 1,333 pages.
The corresponding English table of contents contains 48 sections and 452 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO (FARMOTION STAGE 3B)
- Model: DORADO 90
- Starting serial number: ZKDFZ00200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,333
- File size: 454.97 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 90 → ZKDFZ00200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Heater
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Exhaust silencer – Catalytic converter (DOC)
Transmission
- Transmission
- Hydraulic reverse power shuttle
- Gearbox and shuttle assembly
- Range selector unit (HML)
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, optional version
- Auxiliary utilities hydraulic circuit, full house version
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
- Transmission hydraulic circuit, optional version 1
- Transmission hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, base version.
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- FARMotion engine sensors and components
- FARMotion engine sensors and components
- Engine intake air temperature sensor
- Air filter clogging pressure switch
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Clutch pedal calibration
- PowerShuttle calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Tightening procedure for engine components
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Separating engine / transmission
- Complete engine
- Engine-transmission mating flange
- A/C compressor belt
C0 – Engine accessories
- High pressure fuel pump
- Mounting brackets
- Power take off gear backlash adjustment
- Replacing the coolant
- Engine fan
- Coolant radiator
- Complete radiator pack
- Compensation tank
- Fuel prefilter and filter
- Manual fuel pump
- Intercooler, transmission oil and fuel heat exchangers
- Air filter
- Engine air intake pipe
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- Exhaust pipe
- DOC exhaust silencer
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Hydraulic reverse shuttle unit
- Disassembling the complete shuttle unit
- Disassembling cover assembly
- Disassembling the forward drive clutch unit
- Reverse drive clutch unit
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Gearbox input shaft (version with range selector unit – HML)
- Gearbox input shaft
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Tone wheel
- Remove the gearbox shafts
- Sprocket
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Gear and range selector levers
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Complete front carrier
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Right hand rear pillar cover
- Left hand rear pillar cover
- Instrument cluster
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Falling object protective structure (FOPS)
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioning unit – Version with high visibility roof
- Disassembling the complete air conditioning unit – Version with high visibility roof
- Air conditioning system controls – Version with high visibility roof
- Disassembling the air conditioning system controls – Version with high visibility roof
- Air conditioning system fans – Version with high visibility roof
- Cab heating valve
- Air conditioning system condenser – Version with high visibility roof
- Roof panel
- Air conditioning compressor
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Components
- Rear lift control unit
- 2.8519.151.0 – Engine ECU
- MLHP Control Unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – +58
- S003 – Electronic engine governor
- S004 – Preheating
- S005 – Starter
- S006 – Bottom lights
- S007 – Cab lights
- S008 – Air conditioner
- S009 – Wipers and radio
- S010 – Power take off (PTO)
- S011 – Diagnostics
- S012 – Accessories
- S013 – Trailer brake
- S014 – Lift
- S015 – Differential lock and 4WD
- S016 – GS transmission
- S017 – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.010.4516.3 – Windscreen wiper – version with standard cab
- 0.011.0729.4/10 – Loudspeakers
- 0.011.3597.3 – Windscreen wiper – version with “High visibility” cab
- 0.011.7711.3 – Oil filter
- 0.012.2756.3 – Front PTO
- 0.013.6327.4 – Rotating beacon
- 0.014.3927.4/40 – Work light on arm
- 0.015.0070.4 – Solenoid valves
- 0.015.6123.4 – Rear screen wiper – version with standard cab
- 0.015.6272.4/40 – Cab roof – version with “High visibility” cab
- 0.015.7266.4/40 – Air conditioner
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.016.0316.4/10 – PTO wiring loom, 3-speed
- 0.016.0373.4/30 – Roof power feed
- 0.016.0664.4 – Front lights – version with cab
- 0.016.0866.4/10 – Work lights, windscreen wipers and rotating beacon
- 0.016.6282.4 – Lift
- 0.016.6292.4 – Adapter for lift
- 0.016.8489.4 – Pneumatic trailer solenoid valve
- 0.018.5825.4 – Cab roof – version with windscreen wiper and rear screen wiper
- 0.019.1994.4 – Range selector lever
- 0.019.5535.4 – Work lights on roof – version with “High visibility” cab
- 0.019.7332.4/40 – Engine – 4 cylinder version
- 0.019.7335.4/10 – Injectors, 4-cylinder engines
- 0.019.7336.4/40 – Engine, 3-cylinder version
- 0.019.7337.4/10 – Injectors, 3-cylinder engines
- 0.020.7744.4 – Control unit power supply
- 0.020.7748.4/20 – Power
- 0.021.1217.4 – Heater
- 0.021.3601.4/10 – Alternator – preheat
- 0.021.3604.4 – Start relay
- 0.023.9934.4 – Cowl
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.028.7665.4 – Centre wiring loom, GS/LS
- 0.028.7666.4 – Centre wiring loom, GS
- 0.028.7668.4/10 – Hydraulic trailer brake, Mother Regulation (MR)
- 0.028.7669.4 – Hydraulic trailer braking socket, Ita
- 0.028.7671.4 – Rear wiring loom, GS/LS
- 0.028.7672.4 – Rear, GS
- 0.028.7674.4/10 – Front wiring loom, 3-cylinder engines, Mother Regulation (MR)
- 0.028.7675.4/10 – Front wiring loom, 4-cylinder engines, Mother Regulation (MR)
- 0.028.7677.4/20 – Pneumatic trailer braking socket, Mother Regulation (MR)
- 0.031.6199.4 – Alternator, 3/4 cylinders
- 0.031.6246.4 – Battery power feed cable, 4 cylinders
- 0.031.6268.4 – Battery wiring
- 0.031.6308.4 – Battery power feed cable, 3 cylinders
- 04411923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- CONTACT BETWEEN OIL COOLER AND BONNET GRILLE
- Steering unit pipe damage
- L0 – ELECTRIC AL SYSTEM
