Document overview
Workshop Manual for SAME DORADO 70 CLASSIC → ZKDCB40200TS50001 from the DORADO CLASSIC (FARMOTION STAGE 3B) family. Digital PDF in English with 1,174 pages.
The corresponding English table of contents contains 46 sections and 372 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO CLASSIC (FARMOTION STAGE 3B)
- Model: DORADO 70 CLASSIC
- Starting serial number: ZKDCB40200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,174
- File size: 388.58 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 70 CLASSIC → ZKDCB40200TS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Shuttle – Underdrive control rod
- Gear selector rod
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- General introduction to the A/C system
- Air conditioning system – Charging
- Air conditioning system – Diagnostics
Hydraulic system
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version
- Auxiliary hydraulic circuit, full house version
Electrical equipment
- FARMotion engine sensors and components
- FARMotion engine sensors and components
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- SDF SUITE
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Tightening procedure for engine components
- Engine components removal/refitting sequence
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Separating the complete engine
- Separating engine / transmission
- Alternator, water pump and A/C compressor belt
C0 – Engine accessories
- Changing the coolant
- Fan
- Complete radiator pack
- Compensation tank
- Fuel heat exchanger and intercooler
- Air filter
- Air filter elements
- Fuel prefilter and filter
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- High pressure fuel pump
- Exhaust pipe
- Mounting brackets
- DOC exhaust silencer
- Power take off gear backlash adjustment
D0 – Transmission
- Draining and filling the transmission oil
- Complete gearbox assembly
- Separating front gearbox housing from rear housing
- Separating the connector flange housing
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Transmission control lever disassembly
- Upper gearbox housing cover
- Gearbox control levers
- Disassembling the gear shift control levers
- Gearshift control disassembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Disassembly of dual traction output shaft
- Adjusting the bevel gear set
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Disassembling the gear selector rod
- Disassembly of the reverse shuttle and underdrive selector rod
- Rear pinion casing
- Range reduction gearbox shaft
- Mechanical 4WD selector control
- Four wheel drive engagement device and tone wheel
- 4WD output shaft in transmission.
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Removing right/left hand rear axle
- Disassembling the planetary gear unit
- Rear differential
- Removing the rear differential
- Brake housing
F0 – Front axle
- 4WD shaft
- Separating carrier with front axle
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood
- Right hand belt guard
- Left hand belt guard
- Battery mount – Version without front PTO
- Cab carrier brackets
- Right hand console
- Right hand console levers
- Removing the SAC control console panel
- Distributor control panel
- Dashboard
- Removing the cab roof (basic version)
- External rear-view mirrors
- Driver seat
- Air conditioning condenser
- Complete air conditioner unit
- Air conditioning condenser cover
- Clutch pedal
- Steering wheel and dashboard
- Steering column
- Brake pedal
- Brake master cylinders
- Parking brake lever
- 4WD selector lever
- PTO clutch control lever
- Rear PTO speed selector lever
- Engine cowl underside shield
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Rear auxiliary utility distributor couplers
- Front braking system
L0 – Electrical system
- Battery
- Electronic engine control unit
- Steering column stalk
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift
- Rear lift – Complete assembly
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- Disassembling the lift cylinder
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Components
- 2.8519.151.0 – Engine ECU
- 2.8519.272.0 – MHLHP control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002A – +58
- S002B – +58 USA version
- S003A – Electronic engine throttle, Mother Regulation (MR)
- S003B – Electronic engine throttle
- S004 – Preheating
- S005A – Engine start
- S005B – Engine start, USA version
- S005C – Engine start, “Mother Regulation” version (MR)
- S006A – Bottom lights
- S006B – Bottom lights, USA version
- S007 – Cab lights
- S008 – Air conditioner
- S009 – Wipers and radio
- S010A – PTO
- S010B – PTO, USA version
- S011A – Diagnostics, Mother Regulation version (MR)
- S011 – Diagnostics
- S012 – Accessories
- S013A – Trailer braking, Mother Regulation version (MR)
- S013B – Trailer braking system
- S014A – Instrument cluster, Mother Regulation version (MR)
- S014B – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.010.4516.3 – Windscreen wiper – version with standard cab
- 0.011.7711.3 – Oil filter
- 0.012.2103.3 – Trailer brake indicator lamp
- 0.013.4909.4 – Lights for USA cab
- 0.013.6327.4 – Rotating beacon
- 0.014.1645.4/10 – Trailer braking system, Italy
- 0.014.3927.4/40 – Work light on arm
- 0.015.0070.4 – Solenoid valves
- 0.015.6123.4 – Rear screen wiper – version with standard cab
- 0.015.7266.4/40 – Air conditioner
- 0.015.7309.4 – Cowl lights
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.016.0316.4/10 – PTO wiring loom, 3-speed
- 0.016.0373.4/30 – Roof power feed
- 0.016.0664.4 – Front lights – version with cab
- 0.016.0865.4/10 – Cab roof – version with windscreen wiper
- 0.016.0866.4/10 – Work lights, windscreen wipers and rotating beacon
- 0.016.8489.4 – Pneumatic trailer solenoid valve
- 0.016.9840.4/10 – Air braking, Germany
- 0.017.6976.4/20 – Rear wiring loom, USA
- 0.018.5825.4 – Cab roof – version with windscreen wiper and rear screen wiper
- 0.019.7332.4/40 – Engine – 4 cylinder version
- 0.019.7335.4/10 – Injectors, 4-cylinder engines
- 0.019.7336.4/40 – Engine, 3-cylinder version
- 0.019.7337.4/10 – Injectors, 3-cylinder engines
- 0.020.7744.4 – Control unit power supply
- 0.020.7747.4/10 – Central wiring loom
- 0.020.7748.4/20 – Power
- 0.020.7749.4/10 – Centre wiring loom, USA
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.020.7754.4/10 – Front wiring loom, 3 cylinders
- 0.020.7755.4/10 – Front wiring loom, 4 cylinders
- 0.020.7756.4 – Battery cables (3 cylinders)
- 0.020.7757.4 – Battery cables (4 cylinders)
- 0.020.7758.4 – Battery master switch cable
- 0.021.1217.4 – Heater
- 0.021.3601.4/10 – Alternator – preheat
- 0.021.3602.4 – Rear wiring loom
- 0.021.3603.4/10 – Rear wiring loom, USA
- 0.021.3604.4 – Start relay
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.028.7656.4/10 – MHLHP control unit
- 0.028.7662.4 – Rear wiring loom, Mother Regulation (MR)
- 0.028.7667.4 – Centre wiring loom, “Mother Regulation” (MR)
- 0.028.7668.4/10 – Hydraulic trailer brake, Mother Regulation (MR)
- 0.028.7669.4 – Hydraulic trailer braking socket, Ita
- 0.028.7674.4 – Front wiring loom, 3-cylinder engines, Mother Regulation (MR)
- 0.028.7675.4 – Front wiring loom, 4-cylinder engines, Mother Regulation (MR)
- 0.028.7677.4/20 – Pneumatic trailer braking socket, Mother Regulation (MR)
- 04411923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
F0 – FRONT AXLE
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Clutch Command bowden cable failure
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
