Document overview
Digital Workshop Manual documentation for model SAME DORADO³ 60 CLASSIC → ZKDS9702W0TS10001 from the DORADO³ CLASSIC family. Language: English; 688 pages.
The corresponding English table of contents contains 37 sections and 230 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO³ CLASSIC
- Model: DORADO³ 60 CLASSIC
- Starting serial number: ZKDS9702W0TS10001
- Document type: Workshop Manual
- Language: English
- Pages: 688
- File size: 124.66 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO³ 60 CLASSIC → ZKDS9702W0TS10001.
Complete table of contents
Introduction
- Tightening Torques
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Identification of the injector type
- Injector type identification
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine block technical data
- Crankshaft technical data
- Piston technical data – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 11°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Technical data: fuel injectors
- Hydraulic tappets diagram
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Engine injector technical data
- Engine injectors technical data
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Shuttle – Underdrive control rod
- Gear selector rod
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Rear axle
Front axle
- Final drive
- Pinion and Differential
Hydraulic system
- Standard hydraulic circuit (2WD)
- Fully optional hydraulic circuit (4WD)
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- Ancillary utility distributor 4-way version
- Remote control valve – 6-way version
- Trailer braking valve
- Separate-Brakes valve
Calibrations and electronic diagnosis
Diagnostic tools
- Positions of ECUs and diagnostic instruments
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- PC Tester Screens – Engine ECU – Structure
Commissioning and calibrating the tractor
- Digital Instrument Calibration
- Wheels constants
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Main menu
- Commissioning – Engine ECU – Structure
- Commissioning – Engine ECU – Configuration
- Commissioning – Engine ECU – Engine menu
- Commissioning – Engine ECU – HML menu
- Commissioning – Engine ECU – Preheating menu
- Commissioning – Engine ECU – Alarms Menu
- Commissioning – Engine ECU – Alarms List
- Commissioning – Engine ECU – Wheel Calibration Menu
- Commissioning – Engine ECU – Wheels menu
- Commissioning – Engine ECU – HRT Menu
- Commissioning – Engine ECU – DERATING Menu
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Functional diagram
ECU alarms
Engine alarms
- Engine control unit alarms
Method of intervention
B0 – Engine
- Preliminary disassembly operations
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft checks
- Camshaft
- Valve timing
- Timing gear checks
- Adjusting timing gears backlash
- Counter-rotating weights
- Counter-rotating weight checks
- Overhaul of counter-rotating weights assembly
- Valves check
- Valve seats check
- Valves sealing check
- Adjusting valve clearance
- Adjusting valve clearance
- Valve guides check and replacement
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Determining correct head gasket thickness
- Valve springs check
- Heat exchanger removal
- Lubrication pump
- Lubrication pump disassembly
- Lubrication pump disassembly
- Oil sump
- INJECTION PUMPS, GOVERNOR AND FUEL SUPPLY
- Synchronising injection pumps
- Injectors assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injectors check
- Injection pump control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Electronic governor adjustment
- Installation of electronic governor support
- Engine coolant pump
- Engine coolant pump
- Thermostatic valve
- Checking the thermostat valve
- Cooling and intake ducts
- Final engine checks
- Final refitting operations
- Pulley hub fixing (for types without front PTO)
- Pulley hub fixing (for types with front PTO)
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- A – Starting and charging
- B – Fuses
- C – Earths
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Switches
- J – Relays
- K – Sensors
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- O – Resistors, rheostats, diodes and diode boards
- P – Various services
- R – Diagnostics
Systems
- How to consult the system diagrams
- S001 – Starting and preheating
- S002 – Cab power supply
- S003 – Cab heating
- S004 – Instrument panel
- S005 – Lights on wide support arms and low work lights – European market
- S006 – Lights with narrow support arms (Europe)
- S007 – Lights on wide support arms and low work lights – USA market
- S008 – Lights with narrow support arms – USA market
- S009 – Flasher unit (USA)
- S010 – Transmission and PTO (European market)
- S011 – Transmission and PTO (USA market)
- S012 – Brakes and diagnostics
Wiring harnesses
- 0.017.6973.4/20 – Central wiring (Europe market)
- 0.017.6975.4/20 – Central wiring (USA market)
- 0.017.6972.4/10 – Rear wiring (Europe market)
- 0.017.6976.4/10 – Rear wiring (USA market)
- 0.016.6287.4 – Front – 3-cylinder version
- 0.016.6288.4 – Front – 4-cylinder version
- 0.016.6285.4 – Power supply and preheating – 3 cylinder model
- 0.016.6283.4 – Power supply and preheating – 4 cylinder model
- 0.016.0373.4/30 – Cab power supply
- 0.010.6468.3/10 – Seat wiring
- 0.016.0865.4/10 – Cab with heater roof wiring
- 0.016.0866.4/10 – Work lights and wipers wiring
- 0.010.4516.3 – Windscreen wiper
- 0.015.6123.4 – Rear wiper wiring
- 0.015.7310.4 – Hood lights
- 0.016.0664.4 – Front side lights and direction indicators wiring for wide support arms
- 0.016.6305.4 – Front side lights and direction indicators wiring for narrow support arms
- 0.014.3927.4/40 – Low front work lights wiring for wide support arms
- 0.013.6327.4 – Rotating beacon wiring
- 0.012.9909.4 – Rotating beacon
- 0.013.4909.4 – Rear lights wiring (USA market)
- 0.012.2103.3 – Trailer braking wiring
- 0.014.1645.4/10 – Hydraulic trailer braking pressure switch wiring
- 0.016.9840.4 – Trailer air braking pressure switch wiring
- 0.016.0314.4/10 – 3-speed + ground speed PTO wiring
- 0.016.0316.4/10 – 3-speed PTO wiring
- 0.014.1647.4 – Battery
- 0.017.6979.4 – Battery disconnector wiring
- 0.011.7074.3 – Earth
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Bushes on shuttle input shafts
F0 – FRONT AXLE
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Clutch Command bowden cable failure
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Resonator failure
- L0 – ELECTRIC AL SYSTEM
