Document overview
Workshop Manual for LAMBORGHINI TCD 6.1 Stage 5 from the Tractor components – Engine – DEUTZ AG Stage 4-5 family. Digital PDF in English with 611 pages.
The corresponding English table of contents contains 23 sections and 308 individual topics.
Main sections included
- Safety
- General Information
- Technical data
- ENGINE – Disassembly, assembly and checks
- ENGINE ANCILLARIES – Disassembly, assembly and checks
- Electrical system
Document details
- Brand: LAMBORGHINI
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TCD 6.1 Stage 5
- Document type: Workshop Manual
- Language: English
- Pages: 611
- File size: 101.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI TCD 6.1 Stage 5.
Complete table of contents
Safety
- Safety
General Information
- Introduction
- Tightening Torques
Technical data
- Pressure transducer (exhaust gas backpressure) – (B60)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Differential pressure transducer (diesel particulate filter) – (B61)
- Differential pressure transducer (diesel particulate filter) – (B58)
- Pressure sensor (Rail) – (B49)
- Pressure transducer (lubricant oil) – (B6) / (fuel) – (B51)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Pressure transducer
- Pressure transducer
- Pressure/temperature sender (engine intake air) – (B48)
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (exhaust gas recirculation) – (B64)
- Temperature sender (intake air, ambient air) – (B74)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Speed sensor (crankshaft) – (B40.2)
- Speed sensor (camshaft) – (B40.1) / (crankshaft) – (B40.2)
- Speed sensor (camshaft) – (B40.1)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR after catalytic converter) – (B56)
ENGINE – Disassembly, assembly and checks
GENERIC
- V-belt pulley
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Disassembly and assembly of fan mount
- Removal and assembly of the fan support
- Fastener elements (fan mount)
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
CYLINDER BLOCK
- Checking crankcase pressure
- Removing and fitting the crankcase breather
- Disassembling and assembling crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Blanking tools (crankcase, electronic engine governor)
- Blanking elements
- Fastener elements (crankcase)
- Blanking tool (crankcase)
- Mount (crankcase breather)
- Pipe (crankcase breather)
- Mount (assembly foot, side opposite of the flywheel)
- Support (Assembly foot, opposite side to flywheel)
- Mount (assembly foot, flywheel side)
- Fitting and removing the rotation device
- Fitting and removing the rotation device (PTOC power take off)
- Blanking elements (crankcase, PTO-A)
- Blanking elements (crankcase, PTO-A)
- Fastener elements (gearbox, PTOC power take off)
- Fastener elements (gearbox, PTOC power take off)
- Fastener elements (PTO-B power take off)
- Blanking elements (PTO-B)
- Blanking elements (PTO-B)
- Disassembling and assembling the connector housing
- Cover (connector casing)
- Cover (connector casing)
- Cover (connector casing)
CRANKSHAFT
- Replacing crankshaft seal ring (side opposite flywheel).
- Fitting and removing the crankshaft sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Checking the camshaft bearing
- Removing and fitting and the crankshaft bearing cap
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Removing and fitting the torsional vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear of the flywheel
- Fitting and removing the crankshaft bearings
- Checking the crankshaft
- Check the endfloat of the crankshaft
- Fitting and removing the crankshaft bearings
- Checking the crankshaft bearings
- Removing and fitting the sensor wheel
- Replacing the crankshaft seal ring (flywheel side)
CYLINDERS – PISTONS – CONNECTING RODS
- Removing and fitting the connecting rod shank
- Checking the connecting rod shank
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Check the piston rings
- Check the piston rings
- Measuring piston protrusion
TIMING
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Checking the camshaft
CYLINDER HEAD
- Checking compression
- Removing and fitting the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Removing and fitting the valves
- Checking valves, valve guides, valve springs and valve recess
- Blanking elements (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Checking and setting valve clearance (6 cylinder)
- Assembly and disassembly of the distribution valve
- Removing and refitting the valve timing system
- Disassembly and assembly of the control elements
LUBRICATION
- Oil dipstick
- Oil dipstick
- Removing and fitting the lubricant oil sump (pressed steel lubricant oil sump)
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Oil filler neck
- Removing and fitting lubricant oil cooler
- Removing and fitting lubricant oil cooler (fastener elements)
- Removing and fitting the lubricant oil cooler
- Removing and fitting lubricant oil cooler
- Removing and fitting the lubricant oil cooler housing
- Removing and fitting the lubricant oil cooler housing (fastener elements)
- Blanking elements (lubricant oil cooler housing)
- Fastener elements (lubricant oil cooler housing)
- Fastener elements (lubricant oil cooler housing)
- Coolant pipe (lubricant oil radiator housing – crankcase)
- Coolant pipe (lubricant oil cooler – cylinder head)
- Removing and fitting the oil suction pipe
INJECTION SYSTEM
- Replacing the injector bush
- Cleaning the injector bush
- Cleaning the injector bush seat
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembly and completion of the fuel control unit
- Disassembling and assembling the high pressure pump (fastener elements)
- Removing and fitting the injector (1600 bar injection system)
- Removing and fitting the injector (1600 bar injection system)
- Removing and fitting the injector (2000 bar injection system)
- Removing and fitting the fuel filter console (bowl)
- Removing and fitting the fuel pump (fastener elements)
- Flexible hose connectors
- Fuel filter
- Fuel filter
- Fuel filter
- Fuel filter
- Connector plug (fuel delivery pump)
- Manual fuel pump
- Removing and fitting the fuel lines (fuel pump – pilot block)
- Removing and fitting the fuel line (pilot block high pressure pumps)
- Disassembling and assembling the rail (1600 bar injection system)
- Removing and fitting the rail (1600 bar injection system)
- Removing and fitting the rail (1600 bar injection system)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Removing and refitting fuel lines (Rail, cylinder head, fuel control unit – fuel filter)
- Assembly of the pressure transducer (fuel pressure)
- Fuel pipe (fuel filter – pilot block)
- Fuel pipe (rail, cylinder head, pilot block)
- Fuel pipe (fuel delivery pump, fuel filter, pilot block)
- Fuel pipes (Rail, cylinder head, pilot lock- fuel filter)
- Vibration damper (assembly position)
- Pressure transducer (exhaust gas backpressure)
- Pressure transducer (exhaust gas backpressure)
COOLING
- Assembly and disassembly of piston cooling nozzles
- Assembly and disassembly of piston cooling nozzles
- Removing and fitting the coolant pump
- Removing and fitting the coolant pump (V-belt, level 1)
- Removing and fitting the coolant pump (fastening elements)
- Removing and fitting the coolant pump
- Removing and fitting the coolant pump
- Removing and refitting adapter (coolant pump – thermostat housing)
- Transmission components (coolant pump)
- Removing and fitting the thermostat
- Disassembling and assembling the thermostat
- Removing and fitting the thermostat
- Check the thermostat (after removing)
- Check the thermostat (after removing)
- Removing and fitting the thermostat housing (fastener elements)
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Fastener elements (coolant pump thermostat housing)
- Fastener elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Fastener elements (thermostat housing)
- Fastener elements (thermostat housing)
- Flexible hose fastening (Thermostat housing)
- Flexible hose connector (thermostat box)
- Fitting (compensation line)
- Breather pipe (thermostat box – cooler)
- Pipes (EGR radiator cylinder head)
- Pipes (EGR radiator cylinder head)
- Compensation line (thermostat box)
- Check the seal of the cooling system
INTAKE MANIFOLD
- Removing and fitting the boost air hose
- Removing and fitting the boost air hose
- Blanking elements (mixer pipe, intake air)
- Shield plate (exhaust gas back-pressure sensor)
- Turbocharger shield plate
- Support plate (exhaust gas back-pressure relay – sensor)
- Support (shield plate)
- Disassembling and assembling the exhaust manifold
- Removing and fitting the exhaust pipe (auxiliary)
- Removing and fitting the exhaust pipe.
- Disassembling and assembling the exhaust manifold
- Assembling and disassembling the console
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valves
- Removing and fitting the radiator
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Disassembling and assembling the Venturi pipe
- Removing and fitting the pipes (cylinder head – radiator, radiator – cylinder head).
- Removing and fitting the temperature sender
- Removing and fitting the pressure transducer
- Mount (exhaust gas recirculation radiator)
- Mount (radiator – exhaust gas recirculation)
- Pressure transducer/Duct (exhaust gas back-pressure).
- Pressure transducer/Duct (exhaust gas back-pressure).
- Exhaust gas pipe (Venturi tubes – mixing tubes)
- Pipe (exhaust pipe – pressure transducer)
- Pipe (exhaust pipe – pressure transducer)
TURBOCHARGER
- Connector cable (intake air)
- Removing and refitting the diesel particulate filter
- Intake manifold (exhaust gas turbocharger)
- Removing and fitting the turbocharger
- Removing and fitting the turbocharger
- Removing and fitting the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
ELECTRICAL ACCESSORIES
- Disassembly and refitting of the intake air pressure/temperature sender
ENGINE ANCILLARIES – Disassembly, assembly and checks
GENERIC
- Fastener elements (wiring bundle)
- Fastener elements (wiring bundle)
- Mount (fasteners)
- Support plate (on the charge air pipe)
- Mounting plate (on boost air hose)
- Cable harness (fastener elements)
- Protective cap (relay)
- Heater (connector line)
- Flushing the SCR (Selective Catalytic Reduction) delivery pump
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Cover guard (Differential pressure transducer)
- Mount (exhaust backpressure sensor)
PRE-HEAT SYSTEM
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Removing and fitting the charge air elbow pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valve
- Disassembly and assembly of the flange
STARTER MOTOR
- Fitting (starter motor)
- Fitting (starter motor)
- Shield plate (starter motor)
- Shield plate (starter)
- Starter (fasteners)
EXHAUST SILENCER
- Removing and refitting the diesel particulate filter
- Removing and refitting the diesel particulate filter (module size 9.5″)
- Fastener elements (exhaust aftertreatment system) (NOx sensor, temperature sender, diesel particulate filter differential pressure sender)
- Mount (module size 9.5”)
- V-Band clamp.
- VBand clamp (3″ exhaust pipe)
- VBand clamp (4″ exhaust pipe)
- Inlet module (module size 9.5″)
- Outlet module (module size 9.5″)
- Mixer pipe (threaded connection)
- Mixer pipe (threaded connection) SCR (Selective Catalytic Reduction)
- Mixer pipe (fastening element) SCR (Selective Catalytic Reduction)
ELECTRIC COMPONENTS
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and fitting the V-belt pulley (version with locking cone)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Alternator
- Alternator
- Removing and fitting the rotational speed sensor (crankshaft)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Disassembly and refitting of the intake air pressure/temperature sender
- Temperature sender (coolant)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Heater relay
- Relay (heater, thermo-starter, glow plugs)
- Disassembling and assembling the NOx sensor
- Disassembling and assembling the pressure transducer (exhaust back-pressure)
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Differential pressure sender (diesel particulate filter)
- Differential pressure sender (diesel particulate filter)
- Temperature sender (upstream of the SCR catalytic converter)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- SCR (Selective Catalytic Reduction) solenoid valve
- SCR delivery pump (Selective Catalytic Reduction)
Electrical system
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
