Document overview
Workshop Manual PDF for LAMBORGHINI TCD 3.6 Stage 5, Tractor components – Engine – DEUTZ AG Stage 4-5 family. Document language: English; 358 pages.
The corresponding English table of contents contains 22 sections and 175 individual topics.
Main sections included
- General Information
- Technical data
- ENGINE – Disassembly, assembly and checks
- ENGINE ANCILLARIES – Disassembly, assembly and checks
Document details
- Brand: LAMBORGHINI
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TCD 3.6 Stage 5
- Document type: Workshop Manual
- Language: English
- Pages: 358
- File size: 155.03 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI TCD 3.6 Stage 5.
Complete table of contents
General Information
- Introduction
- Tightening Torques
Technical data
- Differential pressure transducer (diesel particulate filter) – (B58)
- Differential pressure transducer (Venturi pipe) – (B61)
- Pressure transducer (lubricant oil) – (B6) / (fuel) – (B51)
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (cooling system) – (B43)
- Temperature sender (exhaust gas recirculation) – (B64)
- Temperature sender (intake air, ambient air) – (B74)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Temperature sender (ahead of SCR catalytic converter) – (B66)
- Speed sensor (camshaft) – (B40.1) / (crankshaft) – (B40.2)
- Level sensor (fuel pre-filter) – (F78)
- Level switch (coolant) – (F30)
- Level switch (coolant) – (F30)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR after catalytic converter) – (B56)
ENGINE – Disassembly, assembly and checks
GENERIC
- Blanking cover (PTO-B)
- Fitting and removing rotation/lock tool
- Assembly and disassembly of the camshaft
- Check the camshaft
- Disassembly and assembly of the control elements
CYLINDER BLOCK
- Measure the pressure in the crankcase
- Blanking tool (crankcase)
- Blanking tool (crankcase)
- Blanking tool (crankcase)
- Breather line
- Breather line
- Valve needle (crankcase breather)
CRANKSHAFT
- Replacing the crankshaft seal ring (flywheel side).
- Removing and refitting the housing gasket
- Removing and fitting the V belt pulley/poly-V belt pulley
- Disassembling and assembling the sensor wheel
- Replacing crankshaft seal ring (side opposite flywheel)
- Removing and fitting belt tensioner (ribbed V belt)
- Removing and refitting the poly-V-belt
- Removing and refitting the idler roller (poly-V-belt)
- Replacing the ribbed V-belt
- Replacing the belt tensioner
- Checking poly-V-belt and belt tensioner roller
- Pulley (V belt, poly-V belt)
- Mount (belt guard)
- Removing and refitting the camshaft bearing (camshaft removed from engine)
- Checking the camshaft bearing (camshaft removed from engine)
- Removing and refitting crankshaft bearing cap
- Removing and fitting the counterweight drive shaft
- Removing and fitting the crankshaft bearing
- Removing and fitting the crankshaft bearing
- Check the crankshaft
- Check the endfloat of the crankshaft
- Check the crankshaft bearings
CYLINDERS – PISTONS – CONNECTING RODS
- Checking the cylinder
- Fitting and removing the piston cooling nozzle
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Check the piston rings
- Measuring piston protrusion
TIMING
- Fitting and removing the regulator valve
- Disassembling and assembling the gear casing (fastener elements)
- Intermediate gear
CYLINDER HEAD
- Compression test (with injectors removed from engine)
- Checking compression value (with glow plugs / screw plugs removed)
- Removing and refitting cylinder head cover
- Turbocharger shield plate
- Disassembling and assembling the cylinder head (fasteners)
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
LUBRICATION
- Checking the lubricant oil level
- Lubricant oil measuring device
- Oil filler neck (crankcase, intake side)
- Removing and fitting lubricant oil sump (heavy version)
- Replacing the lubricating oil filter
- Changing lubricant oil (cast iron lubricant oil sump)
- Removing and fitting the lubricant oil radiator
- Replacing the lubricating oil filter
- Fitting the lubricant oil filter (vrankcase)
- Disassembling and assembling the oil suction pipe
- Removing and fitting the lubricant oil pipe
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Mount (lubricant oil return line)
- Oil pressure regulator valve (shutter valve)
- Removing and fitting the lubricant oil pump
INJECTION SYSTEM
- Fitting and removing the high pressure pump
- Removing and fitting the injector
- Fuel prefilter
- Fuel filter
- Fitting the fuel pressure transducer
- Level sensor (fuel pre-filter)
- Fuel delivery pump (electric)
- Removing and fitting the rail
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Removing and fitting fuel line (injector, rail, high pressure pump)
- Fuel pipe (quick connector)
- Checking injector return flow rate (continuous flow process)
- Checking fuel pressure (low pressure) (fuel delivery and return)
- Checking pressure cut-off valve for internal leaks
- High pressure pump, mating with gear (with gear case disassembled)
- High pressure pump (Solenoid valve, overflow valve)
COOLING
- Checking the coolant level
- Checking coolant concentration
- Removing and fitting the coolant pump
- Disassembling and assembling the thermostat housing (fastener elements)
- Removing and fitting the thermostat (with thermostat housing removed)
- Checking the thermostat (removed from engine)
- Coolant pipe (cooler – coolant pump)
- Flexible hose (thermostat housing – crankcase)
INTAKE MANIFOLD
- Charge air manifold, throttle valve
- Charge air manifold, throttle valve
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the radiator
- Removing and fitting the exhaust gas recirculation valve
- Removing and fitting the exhaust gas recirculation system pipe
- Removing and fitting diesel particular filter (module size 5.66”)
- Removing and fitting the pressure transducer (exhaust gas recirculation system)
- Blanking screw (cooler – thermostat housing coolant pipe)
- Shield plate (exhaust pipe)
- Pipe (radiator – thermostat housing, exhaust gas recirculation system)
- Exhaust manifold (exhaust gas recirculation)
- Console (exhaust gas recirculation)
- Venturi pipe
- Exhaust manifold (turbocharger)
TURBOCHARGER
- Disassembling and assembling charge air pipe
- Removal and refitting of the supply air pressure/temperature sender
- Disassembling and assembling the turbocharger
- Disassembling and assembling the turbocharger
ELECTRICAL ACCESSORIES
- Removing and fitting the alternator
- Starter
ENGINE ANCILLARIES – Disassembly, assembly and checks
GENERIC
- Replace the fuel filter
- Replacing the fuel filter
- Emptying the water collector bowl
- Bleeding the fuel system (fuel system with mechanical fuel delivery pump)
- Emptying the water collector bowl
- Wiring harness (fasteners, connector)
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) delivery pump
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
RADIATORS – FANS
- Changing the coolant
- Temperature sender (coolant)
FUEL SYSTEM
- Replace the SCR system delivery pump filter cartridge
- SCR delivery pump (Selective Catalytic Reduction)
PRE-HEAT SYSTEM
- Removing and fitting the glow plugs
EXHAUST SILENCER
- Disassembling and assembling the NOx sensor
- Blanking elements (exhaust gas after-treatment system)
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
ELECTRIC COMPONENTS
- Fastener elements (wiring bundle)
- Mount fasteners (starter motor relay)
- Protective cap (connector guides – glow plugs)
- Relay, mount (glow plugs)
- Relay, mount (glow plugs)
- Relay, mount (thermo-starter)
- Level switch (coolant)
- Connector cable (relay – thermo-starter)
- Check the seal of the cooling system
- Camshaft speed sensor
- Crankshaft speed sensor
- Fitting the pressure transducer (lubricant oil pressure)
- Connector coupling
- Connector coupling
- Differential pressure sender (diesel particulate filter)
- Differential pressure sender (diesel particulate filter)
- Temperature sender (inlet air and ambient air temperature)
- Temperature sender (upstream of SCR catalytic converter)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- VBand clamp (3″ exhaust pipe)
- V-Band clamp.
- Alternator
- Alternator
- Fasteners – Mount (starter motor relay)
