Document overview
Workshop Manual PDF for LAMBORGHINI SPARK 155.4 VRT → WSXFR50200LL10001, SPARK VRT (STAGE 5) family. Document language: English; 1,977 pages.
The corresponding English table of contents contains 47 sections and 620 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPARK VRT (STAGE 5)
- Model: SPARK 155.4 VRT
- Starting serial number: WSXFR50200LL10001
- Document type: Workshop Manual
- Language: English
- Pages: 1,977
- File size: 487.58 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI SPARK 155.4 VRT → WSXFR50200LL10001.
Complete table of contents
Introduction
- Introduction
- Tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine accessories
- AdBlue® technical characteristics
- Starter motor
- Coolers
- Air filter
- Fuel prefilter
- Fuel tank
- AdBlue tank
Transmission
- Transmission
- Rear PTO
Rear axle
- Rear axle
Front axle
- General characteristics
- Front axle
Bodywork – Cab – Platform
- General introduction to the A/C system
- Air conditioning system – Diagnostics
- Compressor
- Condenser
- Dehydrator filter
- Expansion valve
Hydraulic system
- TRANSMISSION circuit, base version (“Mother Regulation”)
- TRANSMISSION circuit, optional version (“Mother Regulation”)
- TRANSMISSION circuit, optional version 2 (“Mother Regulation”)
- Agrosky circuit
- Hydraulic System
- Brake logic block
- Bistable valve block
- Ancillary utility distributor 4-way electronically controlled version
- Ancillary utility distributor – 4-way mechanically controlled version
- Ancillary utility distributor 8-way electronically controlled version
- Ancillary utility distributor 8-way mechanically controlled version
- Ancillary utility distributor – Front distributor and lift module
- Rear lift distributor
- Suction line filter
- Delivery line filter
- Oil return filter
- Oil filter
- Pump filter
- LS variable displacement pump filter
- Front suspension system – INTEGRAL accumulators
- Hydraulic power steering (OSPD)
- LS hydraulic power steering (OSPEDC)
- Variable displacement pump
- Variable displacement pump (63cc/rev)
- Gear pump for steering system (19 cc/rev)
- Gear pump for steering system (22.5 cc/rev)
- Hydraulic pump
- Compressor
- Master cylinder
- Hydraulic front axle suspension
- Trailer braking valve – EXPORT version
- Trailer braking valve – ITALY version
- Priority valve
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
SDF Analyser
- SDF SUITE
- D-Tech and diagnostic ports
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- Exhaust after treatment
- SCRT -TIER4 final
- EOL Test (Tier4F)
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Electronic Control Unit (ECU) Reset
- Vehicle model selection
- Transmission Control Unit (TCU) initialization
- Electronic Control Unit (ECU) initialization
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Air brake
- Front Power Take-Off (PTO)
- Radar
- Automatic Air Conditioning
- iMonitor
- Isobus
- MMI
- Agrosky
- Front Axle Suspension (FAS)
- ASM
- Rear lift 100 mm cylinders
- Oil pump displacement
- Front loader (stoll)
- Engine brake
- Wet brake
- Clutch pedal calibration
- Pneumatic trailer brake
- Hydraulic trailer brake
- Valve programming
- Throttle pedal calibr
- Hand gas calibration
- Slope sensor calibration
- Water mix motor calibration
- Recirculation Motor calibration
- Draft sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- Front suspension calibration
- Rear Power Take-Off (PTO) calibration
- Front speed sensor
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- Engine dataset upgrade
- ECUs firmware update
Method of intervention
B0 – Engine
- Complete engine
- Engine- separation from the transmission
- Water pump / alternator belt
- A/C compressor belt
- Disassembling and assembling crankcase breather
- Replacing crankshaft seal ring (side opposite flywheel).
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Crankshaft speed sensor
- Blanking tool (crankcase)
- Breather line
- Sleeve
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Disassembling and assembling the sensor wheel
- Compression test
- Removing and fitting the cylinder head cover
- Hoisting eye bolt
- Replacing the crankshaft seal ring (flywheel side)
- Checking and setting valve clearance (4 cylinder engine)
- Removing and fitting the lubricant oil radiator
- Disassembling and refitting the lube oil cooler housing
- Blanking elements (lubricant oil cooler housing)
- Disassembling and assembling the oil suction pipe
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the injector (1600 bar injection system)
- Disassembling and assembling the fuel delivery pump (fastener elements)
- Blanking elements (fuel delivery pump)
- Fuel prefilter
- Fuel filter
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and refitting the fuel line (fuel control unit)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembly and refitting of the rail pressure sensor
- Disassembling and refitting the fuel line (rail, cylinder head, fuel control unit)
- Vibration damper (assembly position) (High pressure pipes)
- Disassembling and assembling charge air pipe
- Connector cable.
- Adapter (Air feed)
- Disassembling and assembling coolant pipe (ribbed V-belt, level 1)
- Drive components.
- Disassembling and assembling the thermostat
- Check the thermostat (after removing)
- Disassembling and assembling the thermostat housing (fastener elements)
- Disassembling and assembling breather pipe (radiator thermostat housing, exhaust gas recirculation system)
- Blanking elements (coolant pump – thermostat housing)
- Connection (Compensation tank)
- Pipe (cylinder head exhaust gas recirculation)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Fastener elements (fan mount)
- Fastener elements (fan)
- Aspirator fan
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Disassembling and assembling the temperature sender
- Disassembling and assembling the pressure transducer (Venturi pipe)
- Pressure transducer (exhaust back-pressure).
- Disassembling and assembling the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Disassembling and assembling the lubricating oil return pipe (turbocharger)
- Disassembling and assembling the lubricant oil return pipe (crankcase)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling the V-belt pulley
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Connection (Starter)
- Fastener elements (starter)
- Shield plate (starter)
- Assembly components (engine mount)
- Assembly components (engine mount)
- Assembly components (engine mount)
- Engine mount (fasteners)
- Removing and refitting the crankshaft speed sensor
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Disassembly and refitting of the intake air pressure/temperature sender
- Fasteners (relay – alternator)
- Mount (relay)
- Temperature sender
- Level transducer
- Check the seal of the cooling system
- Disassembling and assembling rotation device (PTOC)
- Disassembling and assembling the rotation tool (torsional vibration damper)
- Disassembling and assembling the connector housing
- Cover (connector casing)
- Disassembling and assembling the heater
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Fitting the SCR (Selective Catalytic Reduction) metering unit
- Hole blanking screw (Exhaust gas after-treatment system)
- Support
- Fitting the compensator
- VBand clamp (3″ exhaust pipe)
- VBand clamp (6″ exhaust pipe)
- VBand clamp (8.5″ exhaust pipe)
- VBand clamp (turbocharger)
- Electromagnetic valve SCR (Selective Catalytic Reduction)
- SCR (Selective Catalytic Reduction) coolant pipe
- SCR delivery pump (Selective Catalytic Reduction)
- SCR tank (Selective Catalytic Reduction)
- Mixer pipe (threaded connection) SCR (Selective Catalytic Reduction)
- Heater connector (Lubricant oil cooler housing)
- Special tools
- Heater connection (thermostat housing)
- Blanking elements (crankcase, PTO-A)
- Blanking elements (PTO-B)
- Blanking elements (gearbox, PTO-C)
- Blanking elements (mixer pipe intake air)
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- Coolant radiator
- Disassembling the coolant radiator
- Air duct
- Compensation tank
- Complete radiator pack
- Intercooler, gearbox oil and fuel heat exchangers
- Diesel radiator
- Air conditioning condenser/fuel radiator mount
- Intercooler
- Air filter
- Air duct
- Air compressor
- Draining the fuel tanks
- Diesel fuel tank
- AdBlue tank
- Auxiliary fuel tank
- Air compressor disassembly
- Starter motor
- Fuel prefilter
- Exhaust silencer – DOC (diesel oxidation catalyst) catalytic converter
- Exhaust pipe
- Disassembling the exhaust silencer – DOC (diesel oxidation catalyst) catalytic converter
- AdBlue pump module
- AdBlue 2 way solenoid valve
D0 – Transmission
- Changing the transmission oil
- Torsionally flexible coupling and flywheel
- Connector housing
- Separating the gearbox housing from the rear gearbox housing
- Index Repair instructions
- Pump Drive flange
- Disassembly of the Pump Drive flange
- Removing the rear pinion
- PTO clutch
- Disassembling PTO control clutch
- Rear power take off unit
- Disassembling the rear power take off unit
- Adjustment of selector sleeve position
- Procedure for checking EPB travel
- Disassembly of the transmission
- Removal of transmission
- Disassembly of the clutch control block
- Disassembly of the system control block
- Disassembly of the pump
- Separation of the transmission halves
- Disassembly of the intermediate housing
- Disassembly of the front wheel drive
- Disassembly of clutch KV/KR and double gear
- Disassembly of the output gear
- Disassembly of the input shaft (hydrostatic unit)
- Disassembly of the central shaft (clutch KV/KR)
- Disassembly of the intermediate gear
- Disassembly of the multi-disk brake (BG)
- Disassembly of the drum selector gear (planetary transmission)
- Disassembly of the ring gear P4/BG and clutch K3/K4
- Disassembly of the central shaft
- Disassembly of the hydrostatic unit
- Reassembly of the transmission
- Reassembly of the clutch housing
- Reassembly of the hydrostatic unit
- Reassembly of the drum selector gear (planetary transmission)
- Reassembly of the central shaft
- Reassembly of ring gear P4/BG
- Reassembly of the multi disk brake (BG)
- Reassembly of the intermediate housing
- Reassembly of the input shaft (hydrostatic unit)
- Reassembly of the intermediate gear
- Reassembly of the central shaft (clutch KV/KR)
- Reassembly of the output gear
- Reassembly of the pump
- Reassembly of clucth KV/KR
- Reassembly of the front wheel drive
- Joining of the preassembled transmission halves
- Setting of the axial play drum selector gear/quill shaft (KV/KR) – Axial play= 0.20 … 0.40 mm
- Setting of the axial play of the KV/KR bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the double gear bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the front wheel drive – Axial play= 0.025 … 0.1 mm
- Reassembly of the system control block
- Reassembly of the clutch control block
- Reassembly of the speed and inductive sensor
- Reassembly of planetary drive P2
- Reassembly of planetary drive P3
- Reassembly of clutch K1/K2
- Reassembly of clutch K3/K4 and ring gear P4/BG
- Reassembly of planetary drive P4
- Reassembly of clutch KV
- Disassembly of clutch K1/K2
- Disassembly of planetary drive P3
- Reassembly of clutch KR
- Disassembly of planetary drive P2
- Disassembly of planetary drive P4
- Disassembly of planetary drive P1
- Disassembly of clutch KR
- Reassembly of planetary drive P1
- Disassembly of clutch KV
E0 – Rear axle
- Bleeding the braking circuit
- RH rear wheel carrier
- LH rear wheel carrier
- Adjustment of rear half-shaft bearings
- Disassembly of the planet carrier
- Disassembly of LH/RH rear axle
- Rear differential
- Disassembly of the rear differential
- Rear axle brake discs and braking assembly
- Renewal of brake seals
- Adjusting the EPB – Bowden assembly
- Rear brakes
F0 – Front axle
- General information
- Safety information
- Special tools
- Troubleshooting
- 4WD shaft
- Front axle carrier cylinders
- Support with front axle
- Front axle carrier
- Under-sump reinforcement
- Front axle
- Pinion seal flange
- Steering cylinder assembly
- Planetary reduction gearbox unit
- Wheel hub unit (without service brake)
- Wheel hub and brake assembly
- Beam assembly
- Carrier assembly
- Differential carrier assembly (Limited Slip)
- Differential carrier assembly (Wet Clutch)
- Differential assembly
- Differential assembly (wet clutch)
- Pinion assembly
- Toe-in/steering angle
- Post-assembly tests
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Main fuel tank mount
- Auxiliary fuel tank mount
- Front mudguards
- Mat
- Right hand control console
- Left hand console
- Left hand pillar cover
- Right hand rear pillar cover
- Instrument cluster
- Instrument cluster
- Cab roof panel trim
- Windscreen wiper electric motor
- Rear windscreen wiper motor
- Door handle
- Active carbon filter
- Driver seat
- Passenger seat
- Empty and charge the air conditioning system
- A/C unit
- A.C. Electronic Control Unit replacement
- Air conditioner unit compressor
- Disassembling the A/C system compressor
- Air conditioning condenser
- Dehydrator filter
- Electronic throttle control
- Disassembling the electronic throttle control
- Clutch pedal
- Brake pedals
- Park brake control
- Steering column
- Steering wheel
- Master cylinder
- Rear power take off control levers
H0 – Hydraulic system
- Variable displacement L.S. pump
- Power steering pump
- Tightening the hydraulic power steering unit fastener screws
- Oil delivery line filter
- Resonator
- Auxiliary utility oil tank
- Draining and filling the auxiliary utility oil tank
- Power steering
- Transmission oil radiator
- Front auxiliary hydraulic distributor
- Front axle suspension solenoid valve block.
- Rear distributor unit
- Disassembly of the rear distributor unit (1/2)
- Disassembly of the rear distributor unit (2/2)
- Disassembling the mechanical rear distributor block
- Rear auxiliary services distributor with flow regulator
- Brake control valve
- Front lift control valve
- Brake system accumulator
- Priority valve
- Rear differential lock
- Transmission hydraulic plant heat exchanger
- Trailer air braking valve
- Air tanks
- Air braking system air filter
- Transmission L.S. hydraulic block
- Brake block
N0 – Front lift
- Front lift
R0 – Rear lift
- Position sensor bushing
- Lift draft sensor
- Lift cylinders
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
- Front ballast
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Locations of main ECUs
- HLHP Control unit (Service Controller Cab)
- HLHP Control unit (Service Controller Body)
- Gear box Control unit
- ECU ISO 11786 Control unit
- Engine Control unit
- Remote control unit
- LED worklights control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Starter
- S003 – Engine cooling
- S004 – Engine control system
- S005 – Emissions control system
- S006 – Front lights
- S007 – Rear work lights
- S008 – Roof lights
- S009 – Front work lights
- S010 – Sidelights and turn indicators
- S011 – Internal illumination
- S012 – Defrost and wiper
- S013 – Horn
- S014 – Mirror adjustment
- S015 – Radio
- S016 – Power socket – accessories
- S017 – Air conditioning
- S018 – Front lift
- S019 – Rear lift
- S020 – Rear mudguards
- S021 – Braking system
- S022 – Trailer brake
- S023 – Transmission
- S024 – Isobus line
- S025 – “AUX” CAN line
- S026 – “VEHICLE” CAN line
- S026A – “BODY” CAN line
- S027 – Agrosky
- S028 – i-Monitor
- S029 – Front axle
- S030 – Front loader
- S031 – Prewiring for solenoid valve module
Wiring harnesses
- Wire colour reference table
- 0.012.2018.4/20 – License plate lights
- 0.012.4030.4 – Front PTO
- 0.014.1567.4/20 – Front wiper motor – opening windscreen version
- 0.016.8489.4 – Engine brake
- 0.017.0496.4/10 – H9 lower front work lights
- 0.017.0497.4/20 – H9 lower rear work lights
- 0.017.8425.4/10 – Trailer socket, EU
- 0.017.8426.4 – Trailer socket, USA
- 0.017.9761.4/10 – Distributors 6/7
- 0.018.2800.4 – Hydraulic trailer braking
- 0.019.2379.4/20 – Front arm lights
- 0.019.2380.4/50 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.3659.4/10 – Monitor (Armrest)
- 0.019.4559.4/10 – H9 rear work light (service)
- 0.019.4689.4/20 – H9 roof work lights
- 0.019.4914.4/20 – LED work lights for cab roof
- 0.019.5311.4/10 – Automatic A/C system
- 0.019.9825.4/10 – Antenna – Inertial SRC40
- 0.019.9829.4/20 – Antenna – Agrosky SR10
- 0.020.1009.4 – Front arm lights (USA)
- 0.020.8862.4/10 – Roof (for versions with “wolp” light control panel)
- 0.021.0490.4 – ABS socket for trailer
- 0.021.1028.4/10 – Agrosky Adapter
- 0.021.3932.4/10 – ISOBUS module
- 0.021.5509.4 – Rear screen defrost
- 0.021.8291.4 – Front LED work lights
- 0.021.8334.4 – LED rear lights
- 0.023.9006.4/20 – Lower fuse box
- 0.023.9007.4 – Front wiring loom
- 0.023.9008.4/10 – Cowl
- 0.023.9010.4/20 – Gearbox
- 0.023.9011.4/20 – Rear wiring loom
- 0.023.9201.4/20 – Battery wiring
- 0.023.9202.4/10 – Front axle steering sensor (Dana)
- 0.023.9203.4/10 – Front axle steering sensor (Carraro – Agrosky)
- 0.023.9204.4/10 – Electrohydraulic steering (Agrosky)
- 0.023.9205.4 – Electrohydraulic controls
- 0.023.9206.4 – Prewiring for external solenoid valve module
- 0.023.9207.4/10 – Cable adapter on front arm
- 0.023.9243.4/20 – Front ISOBUS socket
- 0.023.9244.4/20 – Rear ISOBUS socket
- 0.023.9245.4 – Front axle steering sensor (Carraro – Basic)
- 0.023.9246.4 – TECU wiring loom
- 0.023.9247.4 – Front loader
- 0.023.9248.4 – Viscostatic fan
- 0.023.9249.4 – Front loader module
- 0.023.9250.4 – Rear mudguards
- Engine
- 0.023.9581.4/20 – Cab
- 0.023.9582.4/10 – LED work lights for cab roof
- 0.023.9583.4/10 – H9 work lights for cab roof
- 0.024.0765.4 – Rear screen defrost adapter
- 0.024.0881.4 – Seat heating
- 0.024.3197.4/10 – Front axle
- 04412045 – Windscreen wiper wiring loom (version with opening windscreen)
- 04436707/10 – Flashing beacon
- 0.025.5687.4 – i-Monitor
- 04437517 – Outline marker lights
- 0.025.5688.4 – USB video camera module
- Video camera cables
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Possible Dust entry at air duct sleeve
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Series 61xx TTV fan improvements
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
- RA190 rear PTO rings damage
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Brake booster pump internal damage
- Air conditioning system recharging
- EPB malfunctioning
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – Series 6 PS / TTV – noises from orbitrol
- SERVICE NEWS – HPT – Front axle suspension – Damaged 2.8l accumulator
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
