Document overview
Digital Workshop Manual documentation for model LAMBORGHINI R6.160 HI-PROFILE DCR 4V from the R6 HI-PROFILE (STAGE 3A) family. Language: English; 1,580 pages.
The corresponding English table of contents contains 43 sections and 393 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: R6 HI-PROFILE (STAGE 3A)
- Model: R6.160 HI-PROFILE DCR 4V
- Document type: Workshop Manual
- Language: English
- Pages: 1,580
- File size: 128.64 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI R6.160 HI-PROFILE DCR 4V.
Complete table of contents
Introduction
- Tightening Torques
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Components of the TCD 2012 L04/L06 4V DCR engine
- Technical data of Engine TCD 2012 4V
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.2) engine
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.3) engine
Transmission
- Transmission
- Rear PTO
Rear axle
- Rear axle
Front axle
- Front axle
Hydraulic system
- Variable displacement pump and boost pump
- Operation of the variable displacement pump
- Steering gear pump and priority valve
- Gear pump ZF 7200
- Load sensing valve, pressure cut-off valve
- Power steering
- Hydraulic front axle suspension
- Rear lift control valve
- Remote control valve
- Braking system
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Trailer air braking system – Italy version
- Trailer air braking system – Export version
- Trailer air braking valve (2-way)
- Trailer air braking valve (1-way)
- Compressor, Pressure reducing valve, Cab suspension valve
Calibrations and electronic diagnosis
Diagnostic tools
- Position of control units and diagnostic instruments
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket connection
Serdia 2000
- Serdia
- SERDIA 2000 level III” software
- SERDIA – Diagnostic socket connection
Diagnostic tool screens
- Electronic system
- ECU interrogation
- Engine control unit – Deutz EMR3
Commissioning and calibrating the tractor
- Introduction to commissioning the tractor
- Calibration screens for ART/PC Tester
- Renewal of the engine control unit – Introduction
- Renewal of the engine control unit – Reading and saving DATASET
- Renewal of the engine control unit – Programming the control unit with DATASET
- HLHP control unit – Calibration of the accelerator pedal
- HLHP control unit – Calibration of the hand throttle lever
- Renewal of the transmission control unit – Introduction
- Renewal of the transmission control unit – Transmission type configuration
- Renewal of the transmission control unit – Tyres type configuration
- Renewal of the transmission control unit – Configuration of the wheel circumference (using the ART)
- Renewal of the transmission control unit – Configuration of the wheel circumference (without using the ART)
- Renewal of the transmission control unit – Configuration of the maximum travel speed
- Renewal of the transmission control unit – Calibration of the clutch pedal
- Renewal of the transmission control unit – Calibration of the main clutch
- Renewal of the HLHP control unit – Introduction
- Renewal of the HLHP control unit – Initialization of the HLHP control unit
- Renewal of the HLHP control unit – Configuration of the tractor model
- Renewal of the HLHP control unit – Configure the system for presence of front PTO
- Renewal of the HLHP control unit – SBA / ASM system enable
- Renewal of the HLHP control unit – Calibration the steering angle sensor
- Renewal of the HLHP control unit – Configuration for presence of the RADAR
- Renewal of the HLHP control unit – Calibrating low and high positions of the lift
- Renewal of the HLHP control unit – Front axle suspension system enable
- Renewal of the HLHP control unit – Setting the instrument control panel display language
- Renewal of the HLHP control unit – Configuration for presence of the automatic A/C
- Renewal of the HLHP control unit – Configuring the quantity of auxiliary services
- Renewal of the HLHP control unit – Rear control valves identification
- Renewal of the armrest control unit
- Renewal of the Infocenter control unit
- Cancellation of all alarms
- Monitor screens for ART/PC Tester
- Test screens for ART/PC Tester
- Alarm list screens for ART/PC Tester
ECU alarms
- FMI code
Transmission alarms
- Transmission alarms
Armrest alarms
- Armrest control unit alarms
HLHP alarms
- HLHP control unit alarms
Electrohydraulic control valve alarms
- Electrohydraulic control valve alarms
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
B0 – Engine
- Removing and installing the crankcase bleeding
- Removing and installing torsional vibration damper
- Removal and refitting of the torsional vibration damper
- Alternator, fuel pump, coolant pump and fan drivebelt
- Removing and installing the flywheel
- Removal and refitting of the flywheel
- Removing and installing the belt tensioner (V-rib belt)
- Air conditioning compressor drivebelt
- Air conditioning compressor drivebelt tensioning
- Removing and installing the rocker arm housing
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Changing the engine oil
- Checking that the radiator is clean
- Removing and fitting the cooler (exhaust gas recovery)
- Removing and installing the cooler (exhaust gas recirculation)
- Removing and fitting regulator unit (exhaust gas recovery)
- Removing and installing the flutter valve (exhaust gas return)
- Removing and installing the fan drive
- Removing and installing the actuator (exhaust gas return)
- Removal and refitting of the exhaust manifold
- Removing and installing the exhaust line
- Removing and fitting the cutoff valve (exhaust gas recovery)
- Removing and installing the shutoff valve (exhaust gas recirculation)
- Adjusting the cutoff valve (exhaust gas recovery)
- Setting the shut-off valve (exhaust return)
- Removing and fitting the butterfly valve (exhaust gas recovery)
- Removal and refitting of the turbocharger
- Removing and installing the turbocharger
- Compression test
- Assembly and disassembly of the engine on the assembly stand
- Adjustment of valve clearance
- Checking and setting the valve clearance
- Fitting and removing rocker seat
- Removing and refitting rocker seat, checking
- Disassembly and assembly of the cylinder head
- Measuring piston protrusion
- Checking piston overhang
- Valve assembly and disassembly
- Valve check
- Check the valve guide
- Check the valve residual
- Test data and settings
- Check the endfloat of the crankshaft
- Check the crankshaft
- Replace the crankshaft O-ring (flywheel end)
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Check the connecting rod drum
- Assembly and disassembly of the crankshaft
- Disassembly and assembly of the piston and connecting rod drum
- Check the piston
- Check the piston rings and piston grooves
- Assembly and disassembly of piston cooling nozzles
- Removal and refitting of the crankcase breather
- Check the cylinder
- Removal and refitting of the front cover (opposite end to flywheel)
- Disassembly and assembly of the gear case cover
- Assembly and disassembly of the camshaft
- Check the camshaft
- Removal and refitting of the rotation device
- Removing and fitting the fuel delivery pump (driven by ribbed V-belt) (L3)
- Removing and installing the fuel supply pump
- Removal and refitting of the fuel control unit
- Removal and refitting of the high-pressure pump (installation position A)
- Removal and refitting of the high-pressure pump (installation position B)
- Removal and refitting of the common rail
- Removal and refitting of the injectors
- Removal and refitting of the pressure cut-off valve
- Removal and refitting of the oil sump pan.
- Removal and refitting of the oil pickup pipe
- Removal and refitting of the oil cooler
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the water pump
- Removal and refitting of the fan drive system
- Removal and refitting of the fan drive system
- Removing and fitting belt tensioner (ribbed V-belt)
C0 – Engine accessories
- Testing the thermostat (after removal)
- Checking the coolant thermostat when uninstalled
- Disassembly and assembly of the speed indicator (crankshaft)
- Removal and refitting of the camshaft speed sensor
- Removal and refitting of the fuel filter head.
- Remove and install fuel filter console
- Removal and refitting of the rail pressure sensor
- Removal and refitting of the heater
- Remove and install the heating flange
- Removal and refitting of the supply air pressure/temperature sender
- Removing and installing pressure sensor/temperature sensor (charge air)
- Removing and installing the generator (operating side)
- Removing and fitting the alternator (driven by ribbed V-belt) (L3)
- Disassembly and assembly of the starter
- Removing and installing the starter
D0 – Transmission
- Separate transmission components
- Remove bearing cover
- Disassembl e clutch A/C
- Disassembly clutch B/D
- Disassemble clutch F/G
- Complete clutch shaft A/C
- Complete clutch shaft B/D
- Complete clutch shaft F/G
- Disassemble clutch housing
- Preassembly clutch housing
- Disassemble main transmission
- Disassemble front wheel drive
- Preassemble front wheel drive clutch
- Disassemble crawler gear shifting
- Disassemble main clutch
- Preassemble main clutch
- Disassemble shift control (mechanical)
- Disassemble main shaft
- Disassemble countershaft
- Disassemble pump drive gear
- Preassemble transmission housing
- Reassemble pump drive gear
- Preassemble countershaft
- Preassemble main shaft and install it into the transmission housing
- Mount shift control (mechanical part)
- Mount the completed main clutch and crawler
- Reassemble proportional valve (main clutch)
- Mount powershift transmission to the main transmission and adjust crawler shift travel
- Preassemble and mount pump drive
- Disassemble hydraulic shift control
- Mount hydraulic shift control
- Remote control
- Mount the complete rear axle to the transmission housing
- Mount oil supply
E0 – Rear axle
- Rear axle
- Disassembling the axle funnel
- Dismantling the brake
- Dismantling the differential
- Removing PTO gear
- Dismantling the oil supply
- Dismantling the linkage
- Pre-assembling the rear axle housing
- Assembling the linkage
- Assembling the oil supply
- Assembling the control unit
- Assembling the valve block
- PTO gear assembly
- Assembling the PTO shaft coupling
- Assembling PTO shaft shift unit
- Assembling the differential
- Assembling the brake
- Setting the rear wheel brake
- Fitting the axle housing
- Attaching complete rear axle to the transmission casing
F0 – Front axle
- Troubleshooting
- Toe-in/steering angle/assembly tests
- Steering cylinders assembly
- Axle shaft assembly
- Differential assembly – carrier
- Differential disassembly – ML version
- Differential disassembly – LS version
- Checking the bevel gear pair
- Flange assembly
- Bevel pinion assembly
- Planetary reduction gear assembly
- Planetary reduction gear assembly
- Wheel hub assembly
- Brake assembly
V1 – AFTERMARKET KITS
- Installation of the air conditioning kit
- Installing supplementary fuse box kit
Wiring diagrams
Components
- A – Starting and charging
- B – Fuses
- C – Earths
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column switch)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
- Q – Safety devices
Systems
- S001 – Electronic engine governor (ITA)
- S001 – Electronic engine governor (USA)
- S002 – Preheating (ITA)
- S002 – Preheating (USA)
- S003 – Starting (ITA)
- S003 – Starting (USA)
- S004 – Diagnostics (ITA)
- S004 – Diagnostics (USA)
- S005 – Spool Valves (ITA)
- S005 – Spool Valves (USA)
- S006 – Lights (ITA)
- S006 – Lights (USA)
- S007 – Work lights (ITA)
- S007 – Work lights (USA)
- S008 – Windscreen wiper (ITA)
- S008 – Windscreen wiper (USA)
- S009 – Instrument panel (ITA)
- S009 – Instrument panel (USA)
- S010 – Radio (ITA)
- S010 – Radio (ITA)
- S010 – Radio (USA)
- S010 – Radio (USA)
- S011 – Rear lift (ITA)
- S011 – Rear lift (USA)
- S012- Transmission (ITA)
- S012- Transmission (USA)
- S013 – PTO (ITA)
- S013 – PTO (USA)
- S014 – Accessories (ITA)
- S014 – Accessories (USA)
- S015 – Can Bus (ITA)
- S015 – Can Bus (USA)
- S016 – Brakes (ITA)
- S016 – Brakes (USA)
- S017 – Trailer brakes – hydraulic braking (ITA)
- S018 – Trailer brakes – air braking (ITA)
- S018 – Trailer brakes – air braking (USA)
- S019 – Front axle suspension (ITA)
- S019 – Front axle suspension (USA)
- S020 – Air conditioner (ITA)
- S020 – Air conditioner (USA)
- S021 – Multimedia system ISO 11783 (ITA)
- S021 – Multimedia system ISO 11783 (USA)
Wiring harnesses
- 0.012.2018.4/20 – Number plate light
- 0.014.0007.4/10 – Lights selector switch
- 0.014.1612.4/30 – Electrical system for spool valves (FOR 8-WAY SPOOL VALVE)
- 0.014.4810.4 – Front loader
- 0.014.5144.4/10 – Battery negative
- 0.014.9570.4/10 – ISO socket system
- 0.015.3974.4/10 – Front axle suspension
- 0.015.4257.4/10 – PTO sensor – (USA EXPORT)
- 0.015.5429.4/20 – Front lift electrical system
- 0.016.0642.4/20 – Rear lower work lights XENON version
- 0.016.0650.4/10 – Supplementary work lights on arm (XENON)
- 0.016.9116.4/20 – LH transmission
- 0.016.9117.4/40 – RH transmission
- 0.016.9118.4/20 – Power supplies
- 0.016.9178.4/10 – Power supplies
- 0.017.0052.4/10 – Roof
- 0.017.0053.4/10-20 – Rear lights (for wide fenders)
- 0.017.0164.4 – Video camera
- 0.017.0382.4/10 – I-Monitor
- 0.017.0382.4/20 – I-Monitor
- 0.017.0383.4/10 – Multimedia system electrical system
- 0.017.0496.4/10 – Low-mounted front work lights
- 0.017.0497.4/10-20 Low rear work lights (FOR WIDE FENDERS)
- 0.017.0789.4/10 – Rear lights (USA EXPORT)
- 0.017.5028.4-30 – Fuses and relays
- 0.017.5884.4-20 – ISO 11783 – Cab line
- 0.017.5885.4/20 ISO 11783 – Rear line
- 0.017.7034.4/30-40 – RH side console electrical system
- 0.017.7035.4/20 – Instrument panel
- 0.017.7036.4/10 – Electrical system for spool valves (for types with front lift)
- 0.017.7184.4/10 – Fender – Version with extensions
- 0.017.7187.4 – Engine hood
- 0.017.9897.4/20 – Instrument panel and flasher units (USA EXPORT)
- 0.017.9898.4/30 – RH side console electrical system (USA EXPORT)
- 0.018.0003.4 – Left transmission (USA Export)
- 0.018.0017.4/10 – Fender – Version with extensions (U.S.A.)
- 0.018.0281.4 – Battery cut-off negative
- 0.018.1021.4 – Amplifier
- 0.900.0816.0 – Front PTO
- 0.900.1421.0 – Air conditioning
- 0421.4410 – Engine injectors
- 0421.6076 – Engine
- 0441.1923.4 – Lower headlights
- 0441.2045 – Windscreen wiper motor
- 0441.4114 – License plate light (for types with fender extensions)
- 0442.2156/20 – Battery positive
- 0442.8092.4 – Sidelights and front direction indicators
- 0443.6707 – Flashing light
- 0443.7355.4/10 – Air braking
- 0443.7356.4/10 – Hydraulic braking ITALY
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Additive for diesel fuel
F0 – FRONT AXLE
- Carraro front axle model 20.26 Final reduction
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system filter-drier
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
