Document overview
Digital Workshop Manual documentation for model HURLIMANN TCD 3.6 L04 Stage 4 (3B) from the Tractor components – Engine – DEUTZ AG Stage 3 family. Language: English; 656 pages.
The corresponding English table of contents contains 33 sections and 225 individual topics.
Main sections included
- Safety
- General Information
- Technical data
- Diagnostic tool – SERDIA 2010
- Alarms
- Special tools
- ENGINE – Disassembly, assembly and checks
- ENGINE ANCILLARIES – Disassembly, assembly and checks
- Electrical system
Document details
- Brand: HURLIMANN
- Family: Tractor components – Engine – DEUTZ AG Stage 3
- Model: TCD 3.6 L04 Stage 4 (3B)
- Document type: Workshop Manual
- Language: English
- Pages: 656
- File size: 90.55 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN TCD 3.6 L04 Stage 4 (3B).
Complete table of contents
Safety
- Introduction
General Information
Description
- Motor description – construction type
- Engine description – Views of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
Operation
- Usage – Starting procedure
- Use – exhaust gas after-treatment systems
- Use – Stop procedure
Maintenance and tools
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Care and maintenance work – Fuel distribution system
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Electrical system
Malfunction, transport and storage
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Engine protection treatment
Technical data
- Technical data – Tools
- Pressure/temperature sender – Technical data
- Pressure transducer – Technical data
- Pressure sensor – Technical data
- Temperature sender – Technical data
Diagnostic tool – SERDIA 2010
Introduction
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
Functions and usage
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- Exhaust after treatment
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCRT -TIER4 final
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
Test
- EOL Test (Tier4F)
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
Alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Special tools
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
- Workshop tools for engine disassembly and reassembly (Lv.3)
- Tightening Torques
ENGINE – Disassembly, assembly and checks
GENERIC
- Closing components
- Actuating elements
- Removing and fitting the belt tensioner (ribbed V-belt)
- Removing and fitting the console (ribbed V-belt)
- Engine mounting
- Engine mounting
- Engine mounting
- Console
- Removing and fitting hydraulic pump drive
- Removing and fitting the regulator valve
- Blanking cover (PTO-B)
- Assembly and disassembly of the camshaft
- Check the camshaft
- Disassembly and assembly of the control elements
- Fitting and removing rotation/lock tool
CYLINDER BLOCK
- Fitting and removing transition pipe
- Removing and installing the gearcase (Fastening parts)
- Line
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Connector casing
- Checking crankcase lubrication pressure
- Blanking tool (crankcase)
- Pipe (crankcase breather)
- Oil pressure regulator valve (shutter valve)
- Valve needle (crankcase breather)
CRANKSHAFT
- Removal and refitting of the flywheel (fixing elements)
- Removing and installing the crankshaft (Lv.3)
- Removing and installing crankshaft bearings
- Check the crankshaft bearings
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft
- Removing and installing the V-belt pulley/V-ribbed pulley
- Removing and fitting the counterweight drive shaft
- V-belt pulley
- V-belt pulley
- Checking the cylinder
- Fitting and removing the piston cooling nozzle
- Disassembling and assembling the sensor wheel
- Removing and refitting the camshaft bearing (camshaft removed from engine)
- Checking the camshaft bearing (camshaft removed from engine)
CYLINDERS – PISTONS – CONNECTING RODS
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Removing and fitting pistons (L3)
- Check the piston
- Measuring piston protrusion
- Removing and fitting the piston rings
- Checking piston rings
- Replace the crankshaft O-ring (flywheel end)
- Fitting and removing seal seat
- Replacing the crankshaft seal ring (side opposite flywheel).
TIMING
- Intermediate gear
- Support
CYLINDER HEAD
- Compression test (with injectors removed from engine)
- Checking compression value (with glow plugs / screw plugs removed)
- Removal and refitting of the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
- Turbocharger shield plate
LUBRICATION
- Removal and refitting of the oil sump pan.
- Removing and fitting lubricant oil sump (heavy version)
- Disassembling and assembling the oil suction pipe
- Topping up with oil
- Removing and fitting the lubricant oil radiator
- Lubricating oil filter console
- Fitting the lubricant oil filter (vrankcase)
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removing and fitting the oil pressure regulator valve
- Oil filler neck (crankcase, intake side)
- Removing and refitting the lubricant oil return pipe – upper section – (turbocharger)
- Mount (lubricant oil return line)
INJECTION SYSTEM
- Fitting and removing the high pressure pump
- Removing and fitting the injector
- Removing and fitting the rail
- Removing and fitting the pressure cut-off valve (rail)
- Removing and fitting the rail pressure sensor
- High pressure pump, mating with gear (with gear case disassembled)
- Fitting the fuel pressure transducer
- Fuel delivery pump (electric)
- Fuel pipe (quick connector)
COOLING
- Removal and refitting of the charge air manifold
- Charge air manifold
- Disassembling and assembling the thermostat
- Checking the thermostat (after removal)
- Line
- Line
- Line
- Removing and fitting the coolant pump
- Pulley (V belt, poly-V belt)
INTAKE MANIFOLD
- Intake manifold (turbocharger)
- Connection (crankcase, exhaust gas recovery, coolant pipe)
- Removing and fitting the compensation pipe (exhaust gas recirculation system)
- Pipe (thermostat housing, exhaust gas recovery, coolant pipe)
- Exhaust manifold (turbocharger)
- Exhaust manifold (turbocharger)
- Exhaust manifold (turbocharger)
- Flexible hose (thermostat housing – crankcase)
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the radiator
- Removing and fitting the exhaust gas recirculation valve
- Blanking screw (cooler – thermostat housing coolant pipe)
- Shield plate (exhaust pipe)
- Pipe (radiator – thermostat housing, exhaust gas recirculation system)
- Coolant pipe (radiator – thermostat housing, exhaust gas recovery system)
TURBOCHARGER
- Removing and fitting the charge air duct
- Charge air duct
- Removal and refitting of the turbocharger
- Removal and refitting of the turbocharger
ELECTRICAL ACCESSORIES
- Fastener elements (connector guides – glow plugs)
- Relay, mount (glow plugs)
- Fastener elements (cable harnesses) (thermostat housing – cylinder head)
- Fastener elements (cable harnesses) (hose – thermostat housing – cylinder head)
- Fastener elements (cable harnesses) (thermostat housing – cylinder head)
ENGINE ANCILLARIES – Disassembly, assembly and checks
GENERIC
- Oil measuring device
RADIATORS – FANS
- Blower fan
- Protective cap (connector guides – glow plugs)
- Protective cap (relay)
INTERCOOLER – AIR FILTER
- Fuel prefilter
- Fuel filter
- Fuel line
- Fuel delivery pump
- Removing and fitting the fuel pipes (injector, rail, high pressure pump)
FUEL SYSTEM
- Disassembling and assembling the exhaust manifold
- Removal and refitting of the exhaust manifold
- Inlet module (5.66″ axial system)
- Inlet module (5.66″ axial system)
- Assembly sequence (Diesel Oxidation Catalyst, 5.66″ x 7″)
- Mount (module size 5.66″)
ELECTRIC COMPONENTS
- V-Band clamp
- VBand clamp (3″ exhaust pipe)
- Removal and refitting of the glowplugs
- Disassembly and assembly of the starter
- Disassembly and assembly of the starter
- Alternator
- Alternator
- Alternator
- Removing and fitting the alternator (retainer bracket)
- Camshaft speed sensor
- Crankshaft speed sensor
- Removing and fitting the supply air pressure/temperature sender
- Mount fasteners (starter motor relay)
- Relay, mount (thermo-starter)
- Check the seal of the cooling system
Electrical system
- 0440 9682 – Equipment harness
- 0440 9656 – Power harness
- Pressure sensor (L3)
- Pressure transducer (L3)
