Document overview
Workshop Manual PDF for DEUTZ FAHR C 5305 → 10000, C 5000 (STAGE 3A) family. Document language: English; 1,478 pages.
The corresponding English table of contents contains 41 sections and 430 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Procedure
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: C 5000 (STAGE 3A)
- Model: C 5305
- Starting serial number: 10000
- Document type: Workshop Manual
- Language: English
- Pages: 1,478
- File size: 321.40 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR C 5305 → 10000.
Complete table of contents
Introduction
- Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Safety instructions – maintenance and repair
- General safety instructions
Technical characteristics
Engine
- Components of the 2012 2V UPS engine
- Test data and settings
- Tightening requirements 2012 2V UPS engine
- Components of the TCD 2012 L04/L06 2V DCR engine
- Test and adjustment data (L3)
- Tightening requirements TCD 2012 L04/L06 2V DCR engine
Engine accessories
- Rotary screen filter drive
- Air compressor drive
Axles
- Final drive unit
- Transmission
Belts and chains
- Belts and chains
- Cooling fan belt
- Rotary screen filter drive belt
- Rotary screen filter drive belt
- Rotary screen filter aspirator drive belt
- Air compressor belt
- Straw removal unit drive belt
- Feed passage drive belt
- Straw removal unit transmission belt
- Engine-main transmission belt
- Threshing drum variator adjustment chain
- Straw walker drive belt
- Straw removal unit transmission belt
- Sieve transmission belt
- Cleaning fan drive belt
- Tailings return elevator transmission belt
- Sieve-elevator auger transmission chain
- Grain tank discharge transmission belt
- Cutter bar belt
- Cutter bar belt
- Intake auger transmission chain
- Cutter bar chain
Hydraulic System
- Hydraulic circuit diagram
- Hydraulic motor
- Hydraulic pump
- Hydrostatic steering (orbitrol)
Feed passage
- Feed passage
Threshing section
- Threshing drum
- Threshing drum reverser drum
Cleaning unit
- Straw walker
- Grain preparation pan
- Sieve box drive
- Turbofan
- Tailings return elevator drive
Grain tank – Elevator
- Grain tank discharge pipe bevel gearbox
- Grain tank discharging clutch
- Elevator auger
Implements and accessories
- Straw chopper clutch
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF SUITE
- SerDia2010
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Diagnostic tool screens
- HLHP home screen
- HLHP monitor menu
- HLHP calibration menu
Procedure
Engine
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
- Complete engine
- Check the compression value (L3)
- Assembly and disassembly of the engine on the assembly stand (L3)
- Valve clearance adjustment (with the exhaust gas recirculation module absent or removed) (L3)
- Valve clearance adjustment (with the exhaust gas recirculation module installed) (L3)
- Disassembly and assembly of the rocker and support (L3)
- Disassemble and complete the rocker and support, check
- Disassembly and assembly of the cylinder head (L3)
- Valve assembly and disassembly (L3)
- Valve check (L3)
- Check the valve guide (L3)
- Check the valve residual (L3)
- Crankshaft check (L3)
- Replace the crankshaft O-ring (flywheel end) (L3)
- Replace the crankshaft O-ring (opposite end to flywheel) (L3)
- Connecting rod drum check (L3)
- Assembly and disassembly of the crankshaft (L3)
- Disassembly and assembly of the piston and connecting rod drum (L3)
- Check the piston (L3)
- Check the piston rings and piston grooves (L3)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Removing and fitting crankcase breather (L3)
- Checking cylinder (L3)
- Removal and refitting of the front cover (opposite end to flywheel) (L3)
- Disassembly and assembly of the connector box (L3)
- Disassembly and assembly of the gear case cover (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Disassembly and assembly of the turbocharger (L3)
- Disassembly and assembly of the turbocharging air duct (L3)
- Fitting and removing the exhaust gas recovery module (L3)
- Removing and fitting the fuel delivery pump (driven by ribbed V-belt) (L3)
- Removing and fitting the fuel control unit (L3)
- Removing and fitting high pressure pump (installation position A) (L3)
- Removing and fitting high pressure pump (installation position B) (L3)
- Removing and fitting the common rail system (L3)
- Removing and fitting injector (L3)
- Removing and fitting the pressure cut-off valve (L3)
- Removing and fitting the fuel pressure transducer (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Disassembly and assembly of the lubricant oil sump (L3)
- Disassembly and assembly of the oil radiator (L3)
- Removing and fitting the lubricant oil cooler housing (L3)
- Removing and fitting the lubricant oil filter (L3)
- Removing and fitting the oil pressure switch (L3)
- Removing and fitting reservoir (L3)
- Removing and fitting the coolant pump (driven by ribbed V-belt) (L3)
- Removing and refitting fan motor (L3)
- Removing and fitting fan motor (L3)
- Removing and fitting fan mount (L3)
- Disassembly and assembly of the torsional vibration damper (L3)
- Removing and fitting belt tensioner (ribbed V-belt) (L3)
- Assembly and disassembly of the flywheel (L3)
- Compression test
- Assembly and disassembly of the engine on the assembly stand
- Adjustment of valve clearance
- Removal and refitting of the rocker arms and pedestals
- Disassemble and complete the rocker and support, check
- Disassembly and assembly of the cylinder head
- Grinding the cylinder head seal surface
- Measuring piston protrusion
- Valve assembly and disassembly
- Valve check
- Check the valve guide
- Replacing the valve guide (oversized – cast)
- Check the valve residual
- Replacing the lined valve seat (oversized)
- Check the endfloat of the crankshaft
- Check the crankshaft
- Replace the crankshaft O-ring (flywheel end)
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Check the connecting rod drum
- Fitting and removing piston pin bush
- Assembly and disassembly of the crankshaft
- Fitting and removing counterweight shafts, checking
- Disassembly and assembly of the piston and connecting rod drum
- Check the piston
- Check the piston rings and piston grooves
- Assembly and disassembly of piston cooling nozzles
- Removal and refitting of the crankcase breather
- Check the cylinder
- Removal and refitting of the front cover (opposite end to flywheel)
- Disassembly and assembly of the connector box
- Fitting and removing the camshaft bearings, checking
- Disassembly and assembly of the gear case cover
- Assembly and disassembly of the camshaft
- Check the camshaft
- Removal and refitting of the rotation device
- Removing and fitting the V-belt pulley
- Fitting, removing, checking and setting adjuster rod
- Removal and refitting of the turbocharger
- Removal and refitting of the charge air duct
- Fitting and removing injection pump
- Determine the thickness of the shim (engine without injection advance variator)
- Determine the thickness of the shim (engine with injection advance variator)
- Determination of the overall dimensions of the injection pump (engine without the injection advance variator)
- Determination of the overall dimensions of the injection pump (engine with the injection advance variator)
- Fitting and removing injection valves
- Checking the injection valves
- Removal and refitting of the fuel lift pump
- Removal and refitting of the oil pickup pipe
- Removing and fitting the lubricant oil sump pan (cast iron lubricant oil sump)
- Disassembly and assembly of the lubricant oil sump (lubricant oil sump-plate)
- Removal and refitting of the oil cooler
- Disassembly and assembly of the oil radiator housing
- Removal and refitting of the oil pressure switch
- Removal and refitting of the water pump
- Removal and assembly of the fan support
- Removal and refitting of the fan support
- Removal and refitting of the flywheel
- Replacing the starter motor ring gear on the flywheel
Engine accessories
- Removal and refitting of the thermostat
- Testing the thermostat (after removal)
- Removal and refitting of the heater
- Removing and fitting the engine governor
- Removal and refitting of the exhaust manifold
- Removal and refitting of the fuel filter head.
- Assembly and disassembly of the temperature sender
- Removal and refitting the engine block
- Removal and refitting of the alternator (with drivebelt)
- Disassembly and assembly of the starter
- Fitting and removing thermostat (L3)
- Testing the thermostat (after removal)
- Removal and refitting of the crankshaft speed sensor (L3)
- Removal and refitting of the camshaft speed sensor (L3)
- Removing and refitting the exhaust manifold (L3)
- Fitting and removing the solenoid valve (exhaust gas recovery module) (L3)
- Removing and fitting the fuel filter mount (L3)
- Assembly and disassembly of the temperature sender (L3)
- Removal and refitting of the supply air pressure/temperature sender (L3)
- Removing and fitting the alternator (driven by ribbed V-belt) (L3)
- Fitting and removing the rail pressure sensor (L3)
- Disassembly and assembly of the cable bundle (L3)
- Disassembly and assembly of the starter (L3)
- Fitting and removing the glow plugs (L3)
- Replacing the coolant
- Engine air intake fan
- Complete radiator pack
- Rotary screen filter
- Air filter
- Compensation tank
- Rotary screen filter aspirator
- Fuel pre-filter
- Diesel fuel tank
- Air conditioning compressor
- Air compressor for utilities
Axles
- Front axle
- Final drive unit
- Transmission
- Disassembling the transmission
- Rear axle
- Steering cylinder
- Wheel hub
- Front wheel
- Rear wheel
Belts and chains
- Feed passage belt – straw beater shaft
- Threshing drum variator adjustment chain
- Straw beater belt
- Engine-straw chopper transmission belt
- Engine belt
- Sieve-elevator auger transmission chain
- Grain tank discharge transmission belt
- Tailings return elevator transmission belt
- Sieve transmission belt
- Rotary screen filter aspirator – rotary screen filter drive belt
- Aspirator – rotary screen filter drive belt
- Rotary screen filter drive belt
- Cooling fan belt
- Engine pulley – A/C compressor belt
- Drive transmission – straw beater belt
- Engine pulley – utility air compressor belt
- Feed passage belt
- Threshing drum variator – threshing drum transmission belt
- Straw walker drive belt
- Tank auger transmission chains
- Fan belt
- Straw chopper transmission – straw chopper belt
Hydraulic System
- Draining and filling the hydraulic oil
- Hydraulic oil reservoir
- Hydraulic pumps unit
- Hydraulic motor
- Hydraulic pump mount
- Disassembling the hydraulic pump drive pulley
- Hydrostatic pump
- Hydrostatic steering (orbitrol)
- Bleeding the braking system
- Brake calliper
- Solenoid valve unit
Feed passage
- Feed passage
- Disassembling the feed passage
- Feeder channel chain tension
- Feed passage
- Feed passage clutch
Chassis – Bodywork
- Engine hood
- Right hand lateral cover
- Rear cover
- Left hand lateral cover
- Engine compartment access ladder
- Cab access steps
- Straw container hatch
Cab
- Screen wash reservoir
- Headliner trim panel
- Right hand console
- Rear view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Air conditioner unit
- Brake fluid reservoir
- Brake master cylinders
- Steering wheel
- Steering column
Electrical system
- Multifunction armrest
- Fuse box
- HLHP unit
- Power socket
- Trailer socket
- Feed passage reverser electric motor
- Care and maintenance work – Electrical system
Threshing section
- Threshing section clutch
- Stone trap
- Threshing drum
- Disassembling the threshing drum
- Concave
- Threshing drum drive
- Engine transmission – idler pulley
- Straw beater
Cleaning unit
- Straw walker supports assembly
- Fan variator
- Straw walker transmission
- Straw walker
- Grain preparation pan
- Sieve box transmission
- Sieve box
- Fan
- Tailings return elevator transmission
- Tailings return elevators
Grain tank – Elevator
- Grain tank clutch
- Grain elevator with elevator head
- Emptying the grain tank
- Grain tank discharge drive
- Grain discharge system
- Support for grain tank pipe, block
- Grain elevator drive
- Elevator for tailings return
- Disassembling the elevator head
- Grain unloader auger
- Grain tank discharge pipe bevel gearbox
- Disassembling the grain tank discharge pipe bevel gearbox
- Grain tank discharge pipe
- Disassembling the grain tank discharge pipe
Cutter bar
- Maize conversion kit
Implements and accessories
- Straw chopper
- Disassembling the straw chopper
- Rear towing hitch
Wiring diagrams
Components
- ENGINE CONTROL UNIT
- 2.8519.074.0/80 – HLHP control unit
- A – Starting and charging
- B – FUSES
- C – Grounds
- D – INTERMEDIATE CONNECTIONS
- E – ON-BOARD INSTRUMENTS AND VISUAL AND AUDIBLE INDICATORS
- F – External lights
- G – INTERIOR LIGHTS
- H – ELECTRICAL AND MANUAL CONTROLS
- I – SWITCHES
- J – RELAYS
- K – Sensors and transmitters
- L – ELECTROMAGNETS AND SOLENOID VALVES
- M – ELECTRICAL/ELECTRONIC DEVICES, FLASHER UNITS AND TIMERS
- N – ELECTRIC MOTORS AND ACTUATORS
- O – RESISTORS AND RHEOSTATS
- P – VARIOUS UTILITIES
- Q – SAFETY DEVICES
- R – Diagnostics
- T – POWER FEED POINTS
Systems
- S001 – POWER
- S002 – INSTRUMENT CLUSTER
- S003 – ELECTRONIC ENGINE THROTTLE
- S004 – CAN NETWORK
- S005 – SIDELIGHTS AND LICENSE PLATE LIGHTS
- S006 – LOW BEAM HEADLIGHTS
- S007 – HIGH BEAM HEADLIGHTS
- S008 – TURN SIGNAL LIGHTS / HAZARD WARNING LIGHTS
- S009 – WORK LIGHTS
- S010 – BRAKES AND BRAKE LIGHTS
- S011 – ROTATING BEACONS
- S012 – INTERNAL LIGHTING / CLOCK / HORN
- S013 – BACKLIGHTING (+58)
- S014 – WIPERS
- S015 – RADIO / CAMERA
- S016 – AIR CONDITIONING
- S017 – DIAGNOSTICS / ACCESSORY SOCKETS
- S018 – ENGINE START AND CHARGING
- S019 – TRANSMISSION
- S020 – PICK-UP REEL
- S021 – STRAW CHOPPER
- S022 – STRAW WALKER
- S023 – SIEVE GRAIN LOSS
- S024 – THRESHING
- S025 – FEED PASSAGE REVERSE
- S026 – FLOAT
- S027 – RAPE CUTTER
- S028 – GRAIN TANK
- S029 – GRAIN TANK DISCHARGE PIPE
Wiring looms
- 0.016.6232.4/10 – GRAIN LOSS MONITORING SENSOR WIRING LOOM
- 0.016.6234.4/30 – Roof wiring loom
- 0.016.6235.4/10 – WORK LIGHTS WIRING LOOM
- 0.016.6236.4/30 – GROUND CABLE FOR FUSE BOX
- 0.016.6237.4/10 – LH CONCAVE HATCH SENSOR WIRING LOOM (C5205 VERSION)
- 0.017.5023.4 – REAR LIGHTS WIRING LOOM (RH BRANCH)
- 0.017.5023.4 – REAR LIGHTS WIRING LOOM (LH BRANCH)
- 0.018.0156.4/20 – RH CONSOLE WIRING LOOM
- 0.018.3464.4/10 – STRAW CHOPPER ECU WIRING LOOM
- 0.020.2152.4 – TRANSPORT TROLLEY/TRAILER WIRING LOOM
- 0.020.2153.4 – TRANSPORT TROLLEY/TRAILER LICENSE PLATE LIGHTS WIRING LOOM
- 0.020.2462.4/10 – TRANSPORT TROLLEY/TRAILER ROAD LIGHTS WIRING LOOM
- 0.024.4214.4/10 – FUSE BOX WIRING LOOM
- 0.024.4215.4 – CONNECTOR WIRING LOOM FOR ENGINE PRE-WIRING
- 0.024.4216.4 – FRONT WIRING LOOM
- 0.024.4217.4/10 – RH SIDE ENGINE AND UTILITIES WIRING LOOM
- 0.024.4218.4/10 – REAR WIRING LOOM
- 0.024.4219.4 – HYDRAULIC SOLENOID VALVE BLOCK WIRING LOOM
- 0.024.4220.4 – GRAIN TANK WIRING LOOM
- 0.024.5151.4/10 – POWER CABLES
- 0.024.5349.4 – Power cable for feed passage reverser
- 0.024.8966.4/10 – STRAW CHOPPER CIRCUIT WIRING LOOM
- 0.025.0577.4/10 – LH SIDE ENGINE AND UTILITIES WIRING LOOM
- 0.025.6002.4/10 – WORK HYDRAULICS ELECTRIC CONTROL SENSOR WIRING LOOM
- 16027100/10 – CUTTER BAR WIRING LOOM (3.0 – 4.2M VERSION)
- 16027140/10 – CUTTER BAR WIRING LOOM (4.8 M VERSION)
- 16050268 – LH CONCAVE HATCH SENSOR WIRING LOOM (C5305 VERSION)
- 16050274/20 – SIEVE WORK LIGHTS WIRING LOOM
- 16062550 – FEED PASSAGE REVERSER
Service Info
HB – AXLES
- Balance front axle reinforcement kit
- Adjusting rear axle toe angle
HG – CAB
- Gear lever KIT assembly instruction
HH – ELECTRICAL SYSTEM
- Linear actuator
HM – GRAIN TANK / ELEVATOR
- Elevator and head chain tensioning
