Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR AGROFARM 5095/5095 Keyline → ZKDMN702W0BD00001 from the Series 5 Keyline family. Language: English; 1,239 pages.
The corresponding English table of contents contains 47 sections and 418 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 5 Keyline
- Model: AGROFARM 5095/5095 Keyline
- Starting serial number: ZKDMN702W0BD00001
- Document type: Workshop Manual
- Language: English
- Pages: 1,239
- File size: 484.62 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR AGROFARM 5095/5095 Keyline → ZKDMN702W0BD00001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Starter motor
- Water radiator
- Expansion tank
- Fuel pump
- Fuel filter
- Drain pipe
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Mechanical clutch assembly
- HI-LO unit
- Rear PTO
- Hydraulic reverse power shuttle
Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- External views of the tractor
- Viste interni cabina
- Front sun blind
- Openable roof hatch
- rear window hatch
- Access to the driver seat
- Air conditioning vents
- Operator Protective Structure
- Document pocket for the operator’s manual
Hydraulic system
- Trailer braking valve
- Power steering 125 cc
- Delivery line filter
- Hydraulic pumps unit
- Power steering pump
- Transfer pump
- Suction pump filter
- 60 l/min. ECO AUX block
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- FARMotion engine sensors and components
- ECUSpace HANDBOOK
Commissioning and calibrating the tractor
- ECUs
- Commissioning procedure (EOL)
- ECU reset (HLHP2)
- Set vehicle model (SECU)
- Maximum vehicle speed
- Tyre type
- Measurement unit
- 4WD
- ISO 11786
- Ext cylinders
- Pneumatic trailer brake
- Hydraulic trailer brake MR
- Rear hitch position calibration
- Cluster configuration
- Automatic Power Shifting
- PowerShuttle
- Range
- Rapid steer system (SDD)
- Range
- Clutch Pedal calibration
- PowerShuttle calibration
- 4 Gear
- Speed matching
- Hydraulic ECO
ECU alarms
- SDF Severity of alarms
- ECU ALARMS (Electronic SAC)
Software management
- ECUs firmware update
Method of intervention
- Tightening procedure for engine components
- Engine components removal/refitting sequence
B0 – Engine
- Complete engine
- Engine- Separation from the transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- A/C compressor belt
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- Removing the air duct
- Coolant radiator
- Complete exchanger assembly
- Compensation tank
- Intercooler, fuel heat exchanger
- Air filter
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
- Mounting brackets
- Power take off gear backlash adjustment
D0 – Transmission
- Clutch plate
- Clutch thrust bearing
- Disassembling the gearbox input shaft
- Primary shaft
- Disassembly of the main shaft
- Clutch housing – separation from transmission
- Separating connector flange from rear gearbox housing
- Connector housing
- Hydraulic reverse shuttle unit
- HI-LO unit
- Disassembling the HI-LO planetary reduction gearbox
- Disassembly of secondary shaft – Version with HI-LO
- Disassembly of the gearbox and shuttle assembly – Version with HI-LO
- Input shaft assembly and tone wheel
- Draining and filling the transmission oil
- Gearbox assembly
- Parking brake disc sectors
- Parking brake disc sectors – Versions with hydraulically engaged four wheel drive
- Pump drive PTO – External gear without 60 l ECO pump
- Pump drive PTO – Internal gear
- Hydraulic pump drive
- PTO output shaft – 2 speed version
- Removing the PTO output shaft – 2 speed version
- Disassembling the PTO final flange shaft – 2 speed version
- DT shaft in transmission
- Pump drive PTO – External gear
- Range selector assembly
- Gear selector assembly
- Gear selector rod
- Disassembling the range selector assembly
- Range reduction gear shaft – 2 range version
- Range reduction gear shaft – 4 range version
- Removing the rear pinion – 2-range version
- Removing the rear pinion – 4-range version
- Removing dual traction output shaft 2-range version
- Removing dual traction output shaft – 4-range version
- Adjustment of the differential – Bevel gear set
- Disassembling PTO engagement clutch
- PTO control clutch
- Disassembling the ground speed PTO output shaft
- Disassembling the ground speed PTO clutch engage mechanism
- Groundspeed PTO shaft
- Disassembling PTO final flange shaft – 4 speed version
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- 4WD engagement device – Easyshift
- Adjusting the parking brake lever
E0 – Rear axle
- RH wheel mount
- LH wheel mount
- Removing right/left hand rear axle
- Right-hand rear axle
- Left-hand rear axle
- Brake carrier
- Disassembly of the brake carrier
- Bleeding the braking system
- Rear differential
- Removing rear differential
F0 – Front axle
- Carrier with front axle (4WD)
- Front axle (4WD)
- Front axle adjusting endfloat
- Adjustment of steering knuckle housing and axle shaft
- Steering bar/tie-rod
- Steering knuckle housing and half-shaft
- Steering cylinders
- Removing steering cylinders
- Front differential assembly
- Differential assembly adjustment
- Adjustment of the bevel gear set
- Disassembling the differential assembly
- Disassembling the differential lock
- 4WD shaft
- Removing bevel gear set
- Disassembly of the differential
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Battery mount – Version without front PTO
- Front mudguards
- Empty and charge the air conditioning system
- Air conditioning compressor
- Air conditioning condenser
- Cab
- Engine hood
- Cab (version on machine)
- Cab access steps
- Instrument panel
- Instrument cluster
- Roof panel
- Right hand console
- Lever cover and left hand trim
- Pillars
- Internal rear view mirror
- Seat
- Second driver seat
- Complete air conditioner unit
- Air conditioning system condenser (version on machine)
- Dehydrator filter
- Steering wheel
H0 – Hydraulic system
- Disassembling the ECO auxiliary pump PTO
- Lift and ancillary utility distributor circuit pump
- Oil filter
- Rear auxiliary utility distributors
- Brake control valve
- Services solenoid valve assembly
- Brake block
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Disassembling the complete pump assembly
L0 – Electrical system
- Alternator
- Engine wiring loom
- Engine control unit
- Charge pressure and air temperature sensor
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift (SAC)
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
Wiring diagrams
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Engine control
- S002 – Preheating
- S003A – Engine start (LS)
- S003B – Engine start (GS)
- S004 – Lift
- S005 – Road and work lights
- S006 – Work lights
- S007 – Windscreen wipers
- S008A – Instrument panel (LS)
- S008B – Instrument panel (GS)
- S009 – Radio
- S010 – Air conditioning
- S011A – Transmission (LS)
- S011B – Transmission (GS)
- S012A – PTO (LS)
- S012B – PTO (GS)
- S013A – Accessories (LS)
- S013B – Accessories (GS)
- S014A – CAN networks (LS)
- S014B – CAN networks (GS)
- S015A – CAN Engine Lines (LS)
- S015B – CAN Engine lines (GS)
- S016A – Braking system (LS)
- S016B – Braking system (GS)
- S017A – Trailer brake (LS)
- S017B – Trailer brake (GS)
- S018A – Eco saving (LS)
- S018B – Eco saving (GS)
- S019 – Emissions
- S020A – Front Loader (LS)
- S020B – Front loader (GS)
- S021A – SDD (LS)
- S021B – SDD (GS)
- S022 – Battery master switch
Wiring harnesses
- Wiring looms
- 0.014.1645.4_10 – Hydraulic trailer braking pressure switch
- 0.014.8453.4 – Windscreen wiper (version with fixed windscreen)
- 0.015.0070.4A – Front PTO wiring loom
- 0.015.0070.4B – Easy lift wiring loom
- 0.015.1440.4A – Hydraulic reverse shuttle
- 0.015.1440.4B – Hydraulic reverse shuttle
- 0.017.0496.4_10A – Bottom lights on left hand arm
- 0.017.0496.4_10B – Bottom lights on right hand arm
- 0.020.9462.4_10A – Flashing beacon cable
- 0.020.9462.4_10B – Flashing beacon cable
- 0.021.1217.4 – Preheating
- 0.021.2295.4 – Battery negative
- 0.021.2724.4_40 – Preheat wiring loom
- 0.021.2871.4_30 – Power feed
- 0.021.3601.4_10 – Alternator wiring loom
- 0.021.4505.4 – PTO wiring loom
- 0.021.9233.4 – USA hazard lights adapter wiring loom
- 0.023.1280.4_20 – Engine (4 cylinder version)
- 0.023.1282.4_10 – Injectors (4 cylinder version)
- 0.024.0690.4_10 – Easy lift
- 0.024.2826.4_10 – Preheat ground
- 0.024.8482.4_10 – Mechanically controlled front loader 1
- 0.025.1281.4_20 – Front loader lever_HML
- 0.026.1183.4 – NOx adapter cable
- 0.026.1301.4 – Lift
- 0.026.3703.4 – AdBlue quality sensor
- 0.036.4492.4 – Power cables, 4 cylinder engine
- 0.036.4596.4_10 – Rear, hydraulic reverse shuttle, mechanical SAC
- 0.036.4597.4_10 – Rear, mechanical reverse shuttle, mechanical SAC
- 0.036.6318.4 – Dual Mode braking system
- 0.036.6400.4 – MR trailer braking pressure switch
- 0.036.6401.4 – MR Dual Mode braking solenoid valve
- 0.036.7414.4_10 – License plate light
- 0.040.7900.4_20 – Front
- 0.042.4201.4A – Front top lights
- 0.042.4201.4B – Front top lights
- 0.042.4203.4_10 – Cab, mechanical reverse shuttle
- 0.042.4205.4_10 – Cab, hydraulic reverse shuttle
- 0.042.4206.4 – Lights switch
- 0.042.4207.4 – Rev lever
- 0.042.4209.4_10 – Right hand console, mechanical SAC
- 0.042.4212.4A – H9 roof work lights
- 0.042.4212.4B – H9 roof work lights
- 0.042.4213.4_10 – Webasto roof
- 0.042.4220.4 – Cowl
- 0.042.4227.4 – Power feed for electronic control units
- 0.042.4228.4_10 – Front 55 kW
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – ERROR IN USER’S MANUAL
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – EXHAUST PIPE COVER SCREWS LOOSENING
- Diagnostic protocol – AdBlue – Float level unit
- OIL LEAKAGE FROM AIR COMPRESSOR
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- SERVICE NEWS – MECHANICAL RANGE DISENGAGEMENT
- SERVICE NEWS – GEAR BOWDEN BREAKAGE
- HVAC CALIBRATION ON 5 KEYLINE SERIES
- HVAC DOES NOT WORK
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- OIL LEAKAGE FROM O-RING ON HYDRAULIC VALVE BLOCK
L0 – ELECTRIC AL SYSTEM
- SerDia4.0
- ANGULAR POSITION SENSOR MALFUNCTION (alarm T64)
- PTO switch not working
R0 – REAR LIFT
- REAR LIFT HARDENING COMMANDS
- REAR WHEEL SUPPORT BREAKAGE
V0 – BALLAST, TOWING HITCHES
- SERVICE NEWS – Rear Hitch drawbar hole position
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
