Document overview
Workshop Manual PDF for DEUTZ FAHR 9290 TTV Agrotron → WSXAD90200LD10100, Series 9 Agrotron TTV (STAGE 4) family. Document language: English; 1,695 pages.
The corresponding English table of contents contains 45 sections and 550 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 9 Agrotron TTV (STAGE 4)
- Model: 9290 TTV Agrotron
- Starting serial number: WSXAD90200LD10100
- Document type: Workshop Manual
- Language: English
- Pages: 1,695
- File size: 333.45 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 9290 TTV Agrotron → WSXAD90200LD10100.
Complete table of contents
Introduction
- Tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Wheel nut/screw tightening torques
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine accessories
- Technical data – Pressure/temperature transmitter
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure transducer
- Pressure sensor
- Technical data – Pressure transducer
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Temperature sender
- Technical data – Temperature transmitter
- Speed indicator
- Technical data – Speed indicator
- technical specifications – NOx sensor (12 V)
Transmission
- TMT 32 Transmission
Rear axle
- Parking brake (EPB)
Front axle
- Front brakes
- Specifications
- Maintenance
Bodywork – Cab – Platform
- Brake master cylinders
Hydraulic system
- Hydraulic circuit, base version
- Hydraulic circuit, full house version
- Basic hydraulic circuit (“Mother Regulation”)
- Hydraulic circuit, full house version (“Mother Regulation”)
- Hydraulic circuit, optional version (“Mother Regulation”)
- Hydraulic pump
- Load sensing valve, pressure cut-off valve
- LS variable displacement oil pump, 63cc
- LS variable displacement oil pump, 85cc
- Bistable valve block
- Suction line filter
- Delivery line filter
- LS power steering
- Logic block – brakes
- Rear ancillary utility distributor
- Front ancillary utility distributor
- Front axle suspension
- Servo-brake valve for front axle
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
- SerDia2010
- D-Tech and diagnostic port
Commissioning and calibrating the tractor
- ECUs
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Transmission Control Unit (TCU) initialization
- ECUs initialization
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Air brake
- Front Power Take-Off (PTO)
- Radar
- Automatic Air Conditioning
- iMonitor
- ISO 11786
- Isobus
- MMI (man machine interface)
- Agrosky
- ASM (Automatic Steering Management)
- Front speed sensor
- Ext cylinders
- Oil pump displacement
- Engine brake
- Auxiliary tank
- Wet brake
- Pneumatic trailer brake
- Hydraulic trailer brake
- Scavenging
- Distributors command calibration neutral
- eTCV parameters configuration
- Clutch pedal calibration
- Throttle pedal calibration
- Hand gas calibration
- Park brake parameter configuration
- Slope sensor calibration
- Water mix motor calibration
- Recirculation Motor calibration
- Draft sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- Front hitch calibration
- Front suspension calibration
- Wheel angle sensor calibration
- PVED-CL Valve spool calibration
- Transmission calibration
- PTO calibration
- Front speed sensor calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Engine dataset upgrade
- ECUs firmware update
Method of intervention
- Workshop tools for disassembly and reassembly
- Workshop tools for front axle
B0 – Engine
- Separating engine from transmission
- Torsionally flexible coupling and engine flywheel
- Replacing the tensioner pulley
- Disassembling and assembling crankcase breather
- Replacing the crankshaft seal ring
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Check protrusion of the cylinder sleeve
- Cylinder liner check
- Fitting and removing the cylinder sleeve
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft bearings
- Assembly and disassembly of piston cooling nozzles
- Removing and fitting the camshaft bearing
- Checking the camshaft bearing
- Removing and refitting crankshaft bearing cap
- Blanking tool (crankcase)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Fitting and removing the lubricant oil filter
- Fitting and removing the lubricant oil filter
- Hole blanking screw (cast iron lubricant oil sump)
- Oil filler neck
- Disassembling and assembling the V-belt pulley
- Disassembling and assembling the torsional vibration damper
- Removing and fitting the vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear on the flywheel
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft
- Check the endfloat of the crankshaft
- Check the connecting rod shank
- Check the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Compression test
- Disassembling and assembling the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Measuring piston protrusion
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
- Replacing the valve stem gasket (with cylinder head installed on engine)
- Replacing the injector bush
- Clean the injector bush.
- Cleaning the injector bush seat
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Check the camshaft
- Check and adjust valve clearances
- Removing and fitting the rockers and rocker arm carriers
- Disassembly and assembly of the control elements
- Disassembling and assembling the oil cooler
- Disassembling and assembling the oil cooler
- Disassembling and assembling the lube oil cooler housing
- Disassembling and assembling the lube oil cooler housing
- Closing components
- Closing components
- Closing components
- Coolant pipes (Lubricant oil cooler housing)
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the high pressure pump (fastener elements)
- Removing and fitting the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (2000 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembly and assembly of the rail pressure sensor
- Fuel line Connector elements
- Fuel pipes (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Vibration damper (installation position)
- Disassembling and assembling charge air pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Heat shield
- Removing and fitting the coolant pump
- Assembling and disassembling the thermostat
- Testing the thermostat (after removal)
- Removal and installation of the thermostat housing
- Removing and fitting the connector pipe (coolant pump – exhaust gas recirculation)
- Removing and fitting the connector pipe (thermostat housing, exhaust gas recirculation, coolant line)
- Removing and fitting belt tensioner (ribbed V belt)
- Removing and fitting the mounting plate (ribbed V-belt, level 1)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Removing and refitting idler roller (poly-V-belt, level 1)
- Removing and refitting idler roller (fan mount – poly-V belt, level 1)
- Mount (Assembly parts – poly-V belt, level 2)
- Disassembling and assembling the exhaust manifold
- Removing and fitting the exhaust flange (radiator – mixer pipe)
- Removing and fitting the exhaust flange (radiator – Venturi pipe)
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Heat shield
- Mount (radiator – exhaust gas recirculation)
- Disassembling and assembling the turbocharger
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil pipe (turbocharger with regulator)
- Removing and fitting the adapter (lubricant oil return line)
- Removing and fitting the lubricant oil return pipe (lower section) (turbocharger with regulator)
- Removing and fitting the lubricant oil return pipe (lower section) (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (upper section) (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (upper section) (turbocharger with regulator)
- Removing and fitting the compensator (connection between the two turbochargers)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and refitting alternator (poly-V-belt, level 2)
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- Disassembly and refitting of the intake air pressure/temperature sender
- Disassembly and refitting of the intake air pressure/temperature sender
- Connector cable (turbocharger without regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
- Charge air radiator
- Removing and refitting the diesel particulate filter
- Blanking elements (crankcase, PTO-A)
C0 – Engine accessories
- AdBlue tank
- Air filter container
- Lateral auxiliary tank with mount
- Lower auxiliary tank
- Lateral auxiliary tank
- Draining the fuel tanks
- Main fuel tank
- Catalytic converter
- DPF Diesel Particulate Filter
- Replacing the exhaust gas temperature sensor
- Disassembling and assembling the cylinder head (fasteners)
- Manual fuel pump
- Removing and fitting the heater
- Pressure transducer (exhaust back-pressure).
- Air pressure/temperature sender (intake air)
- Fitting compensator (turbocharger)
- Pipe (pressure transducer)
- Pipe (pressure transducer)
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Disassembling and assembling the temperature sender
- Disassembling and assembling the temperature sender
- Connection (Starter)
- Alternator
- Starter (fasteners)
- Fitting and removing the cable guide
- Temperature sender (coolant)
- Fitting the pressure transducer (intake air)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Relay (heater, thermo-starter, glow plugs)
- Wiring harness (fasteners)
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
- Protective cap (relay)
- Heater (connector line)
- Check the seal of the cooling system
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Crankshaft speed sensor
- Disassembling and assembling the NOx sensor
- Disassembling and assembling the pressure transducer (exhaust back-pressure)
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR delivery pump (Selective Catalytic Reduction)
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- V-Band clamp.
- VBand clamp (turbocharger)
- SCR delivery pump (Selective Catalytic Reduction)
D0 – Transmission
- Draining oil
- Separating main transmission from rear axle
- Remove oil supply
- Removing oil supply
- Remove hydraulic control unit
- Dismantle hydraulic control unit
- Remove wiring harness
- Remove pressure filter
- Remove hydraulic control unit
- Dismantle hydraulic control
- Remove pump
- Remove thermocouple
- Remove inductive transmitter
- Remove valve block
- Remove speed transmitter and speed sensors
- Remove suction filter
- Remove cartridge
- Dismantle cartridge
- Remove input shaft
- Remove shaft seal front wheel drive
- Install shaft seal front wheel drive
- Install input shaft
- Install cartridge
- Assemble cartridge
- Install suction filter
- Install speed transmitter and speed sensors
- Install valve block
- Install inductive transmitter
- Install thermocouple
- Install pump
- Removing PTO shaft
- Disassembling PTO shaft
- Assembling PTO shaft
- Installing PTO shaft
- Install pressure filter
- Assemble hydraulic control unit
- Install hydraulic control unit
- Installing oil supply
- Install oil supply
- Install wiring harness
- Assemble hydraulic control
- Install hydraulic control unit
- Mounting main transmission to rear axle
- Closing components
E0 – Rear axle
- Instruction for bleeding the brakes
- Removing output
- Disassembling output
- Disassembling brake shaft
- Rear brake actuators
- Rear brake actuator oil connectors
- Adjusting the rear brake
- Adjusting the brake link rods
- Dismantling brake
- Removing differential
- Dismantling differential
- Assembling differential
- Installing differential
- Installing brake
- Park Brake default position and initialization
- Assembling output
- Installing brake shaft
- Disassembling power lift
F0 – Front axle
- 4WD shaft
- Under-sump reinforcement
- Front axle
- Safety precautions
- Oil Draining Mandatory Procedure
- Steering cylinders
- Stub axle and steering sensor
- Differential assembly
- Conical pinion
- Planetary reduction gearbox and steering knuckle housing
- Engine speed sensor
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Charging the A/C system
- Battery mount
- Main tank mount
- Engine hood
- Left hand cab access steps
- Right hand cab access steps
- Cab
- Brake master cylinders
- Re-seal the cab pillar filter frames
- Air conditioning system diagnosis
- A.C. Electronic Control Unit replacement
- Clean the evaporator unit
- Heat exchanger hoses inversion
H0 – Hydraulic system
- Auxiliary utility oil tank
- Power steering
- Draining and filling the auxiliary utility oil tank
- Front axle suspension valve block
- Instruction for bleeding the brakes
R0 – Rear lift
- Removing power lift
- Assembling power lift
- Installing power lift
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tightening Torques for Tow Hitches
- Standard fastener hardware: Tightening torque/Tension forces
V1 – AFTERMARKET KITS
- Installation of the cab pillar filter frames kit (p.n. 9.AB386.91.0)
- Fan dust ejector kit for air filter – P/n 9.FP181.90.0
- 8/10 way distrib. upgrade kit – P/N. 9.AE288.90.0
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Locations of main ECUs
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
- HLHP Control unit (Service Controller Cab)
- HLHP Control unit (Service Controller Body)
- Engine Control unit
- Gear box Control unit
- ECU ISO 11786 Control unit
- Service TECU Control unit
- E-visco Control unit
Systems
- S001 – Power
- S002 – Starter
- S003 – Engine cooling
- S004 – Engine control system
- S005 – Emissions control system
- S006 – Front lights
- S007 – Rear work lights
- S008 – Roof lights
- S009 – Front work lights
- S010 – Sidelights and turn indicators
- S011 – Internal illumination
- S012 – Defrost and wiper
- S013 – Horn
- S014 – Mirror adjustment
- S015 – Radio
- S016 – Power socket – accessories
- S017 – Air conditioning
- S018 – Front hitch
- S019 – Rear lift
- S020 – Rear mudguards
- S021 – Braking system
- S022 – Trailer brake
- S023 – Transmission
- S024 – Bus line
- S025 – ISO 11786 line
- S026 – CAN line
- S027 – Agrosky
- S028 – i-Monitor
Wiring harnesses
- Wiring looms
- 0.012.2018.4/20 – License plate lights
- 0.014.5144.4/10 – Battery negative
- 0.016.0642.4/20 – Xenon lower rear work lights
- 0.016.0650.4/10 – Xenon lower front work lights
- 0.016.8489.4 – Trailer brake
- 0.017.0496.4/10 – H9 lower front work lights
- 0.017.0497.4/20 – H9 lower rear work lights
- 0.019.2380.4/50 – Hazard warning lights switch (USA)
- 0.019.2539.4/10 – Hydraulic trailer braking
- 0.021.2571.4 – ISO 11786
- 0.019.2617.4/70 – Cab ISO line
- 0.019.3659.4/10 – Monitor (Armrest)
- 0.019.4559.4/10 – H9 rear work light (service)
- 0.019.4689.4/20 – H9 roof work lights
- 0.019.4914.4/20 – LED work lights for cab roof
- 0.019.5311.4/10 – Automatic A/C system
- 0.019.6793.4 – Fuel heater
- 0.019.9825.4/10 – Inertial SRC40
- 0.019.9826.4/30 – Agrosky, I-Monitor
- 0.019.9829.4/20 – Antenna – Agrosky SR10
- 0.020.6872.4 – Radio antenna
- 0.020.8862.4/10 – Roof
- 0.021.1028.4/10 – Agrosky Adapter
- 0.021.3355.4/30 – Electronic rear lift
- 0.021.3434.4/20 – Agrosky electrical system – Steering unit
- 0.021.3531.4/30 – Engine
- 0.021.3549.4/20 – Front wiring loom
- 0.021.3676.4/20 – Battery wiring
- 0.021.3691.4/20 – Cowl
- 0.021.3696.4/30 – Rear mudguards
- 0.021.3866.4/30 – Front ISO11783 socket
- 0.021.3880.4/30 – Rear ISO11783 socket
- 0.021.3932.4/10 – ISOBUS module
- 0.021.4747.4/20 – XEN work lights for cab roof
- 0.021.4748.4/20 – H9 work lights for cab roof
- 0.021.4758.4/20 – Lighting, Front lights
- 0.021.5509.4 – Rear screen defrost
- 0.027.6015.4 – Console
- 0.021.8291.4 – Front lights
- 0.021.8334.4 – LED rear lights
- 0.021.9265.4/10 – Front wiring loom
- 0.023.0526.4 – TECU wiring loom
- 0.024.0258.4 – LRC engine
- 0.024.0765.4 – Rear screen defrost adapter
- 0.024.0881.4 – Heated seat
- 0.025.5687.4 – i-Monitor with USB video camera
- 0.026.3703.4 – AdBlue quality sensor
- 0.027.5223.4/20 – Transmission
- 0.027.5224.4/10 – LRC transmission
- 0.027.5225.4/10 – Power feed box
- 04436707 – Flashing light
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
B0 – ENGINE
- Guideline for TTCD 6.1 – high oil consumption verification
- TTCD 6.1 used oil limits values
- Forms for determining the specific lubricating oil consumption on Deutz engines
- Crankcase pressure testing device
- Flushing the lubrication circuit
- Stationary regeneration at T4f engines
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Diagnostic protocol – AdBlue – Float level unit
- Series 9 TTV – air filter TOP SPIN
- Series 9 TTV – fuel middle tank leaking
- Engine air filter system
- Scavenge line kit installation
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- Filter and prefilter tool p/n 5.9035.865.0
- Improved charge air cooler hose
- AdBlue Float level unit
D0 – TRANSMISSION
- Series 9 TTV – Lining material peeling off
- Series 9 TTV – Rear lift arm support breakage
F0 – FRONT AXLE
- SERVICE NEWS – Series 9 TTV – Wear of front axle pivot bearing
- Series 9 4WD cardan shaft and flange
- Check the front axle steering knuckles for wear
- Wheel angle sensor malfunction of DANA front axle
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Series 9 TTV – AC Compressor malfunction
- Brake booster pump internal damage
- Front cab suspension kit
- Proper use of the conditioning system
- Air conditioning system recharging
- COMMON Trouble shooting protocol for EPB failures
- EPB malfunctioning
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Series 9 TTV – Steering noise
- Damaged O-ring at front axle brakes charging valve block
- Trailer brake backup-valve verification
- Series 9 TTV – oil-oil heat exchanger internal leakage
- L0 – ELECTRIC AL SYSTEM
