Document overview
Workshop Manual for DEUTZ FAHR 8280 AGROTRON TTV → WSXFN60200LD10001 from the Series 8 AGROTRON TTV (STAGE 5) family. Digital PDF in English with 1,872 pages.
The corresponding English table of contents contains 50 sections and 543 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 8 AGROTRON TTV (STAGE 5)
- Model: 8280 AGROTRON TTV
- Starting serial number: WSXFN60200LD10001
- Document type: Workshop Manual
- Language: English
- Pages: 1,872
- File size: 664.87 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 8280 AGROTRON TTV → WSXFN60200LD10001.
Complete table of contents
Introduction
- Tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- One-way valves
- Fixing the steering wheel
- Spool valves
- Units of measurement and conversion factors
Safety
- Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
- External views
- Viste interni cabina
- Dimensions and weights of the tractor
- Main technical data
Engine
- Differential pressure transducer (diesel particulate filter) – (B61)
- Pressure sensor (Rail) – (B49)
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (exhaust gas recirculation) – (B64)
Engine accessories
- Complete radiator-heat exchanger pack
- Condenser
- Fuel and AdBlue tanks
Transmission
- Work on the installed gearbox
- Modular architecture transmission
Rear axle
- Rear axle
- Rear brakes
- Air braking
- Rear PTO
- Checking and topping up the oil level of the rear final drive units
Front axle
- Maintenance intervals
- Thread lock adhesives, sealants and lubricants
- Front axle
- Front axle – Version with disc brakes
- Conversion tables
- Specifications
- Tightening torque specifications
- Oil level inspection points
- Maintenance points
- Mandatory procedure for draining oil
- Checking and topping up oil level in front axle and final drive units
Bodywork – Cab – Platform
- Air conditioning system
- Instrument cluster
- Right-hand console
- Front console and cab pillars
- Multifunction armrest
- Roof panel
- Left hand console
- Openable roof hatch
- Ballasts – Technical data
- Ballasts
- Drawbar
Hydraulic system
- Hydraulic pumps
- Oil tank
- Basic hydraulic system
- Full house hydraulic system
- Optional hydraulic system
- Hydraulic system, optional version 1
- Hydraulic system, optional version 2
Front PTO
- Front PTO
Front lift
- Front lift
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- ECUs
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Transmission Control Unit (TCU) initialization
- ECUs initialization
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Front Power Take-Off (PTO)
- Radar
- Automatic Air Conditioning
- iMonitor
- ISO 11786
- Isobus
- MMI (man machine interface)
- Agrosky
- Font Susp.
- ASM (Automatic Steering Management)
- Front speed sensor
- Ext cylinders
- Oil pump displacement
- Stoll
- Engine brake
- Wet brake
- Pneumatic trailer brake
- Hydraulic trailer brake
- Rear PTO
- Radio CAN
- PTO front ratio configuration
- GTECU init
- Distributors command calibration neutral
- Clutch pedal calibration
- Throttle pedal calibration
- Hand gas calibration
- Park brake parameter configuration
- Slope sensor calibration
- Water mix motor calibration
- Recirculation Motor calibration
- Draft sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- Front hitch calibration
- Front suspension calibration
- Wheel angle sensor calibration
- PVED-CL Valve spool calibration
- PTO calibration
- Front speed sensor calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Engine dataset upgrade
Method of intervention
- Special tools
B0 – Engine
- Separating engine / transmission
- Complete engine
- Air conditioning compressor belt
- Auxiliary utilities belt
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Idler roller (poly-V-belt, level 1)
- Removing and refitting the idler roller (poly-V-belt, level 1)
- Removing and refitting the idler roller (poly-V-belt, level 2)
- Removing and fitting the belt tensioner (poly-V belt, level 2)
- Blanking tool (crankcase)
- Checking the camshaft bearing
- Removing and fitting and the crankshaft bearing cap
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the torsional vibration damper
- Removing and fitting the sensor wheel
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Eye-bolt for transporting (cylinder head)
- Removing and fitting the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (2000 bar injection system)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Fuel pipe (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Vibration damper (installation position)
- Blanking screws (thermostat housing)
- Flexible hose connector (thermostat box)
- Disassembling and assembling charge air pipe
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Removing and fitting the mount (exhaust gas recovery)
- Removing and fitting connector pipes (cylinder head – radiator – exhaust gas recirculation)
- Disassembling and assembling the temperature sender
- Removing and fitting the pressure transducer
- Pipe (exhaust pipe – pressure transducer)
- Charge air radiator
- Removing and fitting turbocharger (turbocharger with regulator)
- Removing and fitting the lubricant oil pipe (turbocharger with regulator)
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (lower section)
- Removing and fitting the lubricant oil return pipe (upper section)
- Removing and fitting the lubricant oil return pipe (upper section)
- Removing and fitting pipe (crankcase – regulator unit – thermostat housing)
- Fitting the compensator
- Connector cable (turbocharger with regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
- Air pressure/temperature sender (intake air)
- Disassembling and assembling the heater
- Removing and refitting the diesel particulate filter
C0 – Engine accessories
- Replacing the engine coolant
- Replacing the low temperature system coolant
- Complete radiator-heat exchanger pack
- Engine coolant radiator
- Air duct
- Intercooler
- Engine air fan
- Engine coolant expansion tank
- Low temperature system coolant expansion tank
- Air filter and mount
- Engine air intake pipe
- Exhaust pipe and mount
- Exhaust silencer (DOC)
- Fuel tank
- Fuel radiator
- Fuel prefilter
- AdBlue pump
- AdBlue pump filter
- AdBlue tank
- Bleeding the fuel circuit
- Fastener elements (wiring bundle)
- Fastener elements (alternator)
- Disassembling and assembling the heater
- Removing and fitting the charge air elbow pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Removing and refitting the alternator (poly-V-belt, level 2)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Removing and fitting the V-belt pulley (version with locking cone)
- Alternator
- Alternator
- Check the seal of the cooling system
- Temperature sender (exhaust gas)
D0 – Transmission
- General repair instructions
- Tightening Torques
- Adjusting unit
- Control unit
- Control block
- Sensors on the gearbox housing
- Wiring loom
- Valve blocks (clutch control)
- Piping
- Hydraulic module
- Removing and installing the gearbox
- Gearbox
- Pump drive gear carrier
- Transmission oil level
- Assembling 4WD manifold
- Fitting 4WD clutch
- PTO ring nut / PTO shafts
- Fitting PTO control rods
- Tightening the gearbox flange screws
- Tightening screws of PTO flange and top link
- Fitting and testing the PTO clutch
- Installing PTO cartridge seal
- Disassembling pinion bearings and matching bearings correctly for assembly
- Tightening screws of bevel ring gear
- Adjusting the bevel gear set
- Adjusting conical bearings of 4WD transfer shaft
- Adjusting conical bearings of 4WD shaft
- Rear pinion casing
- Adjusting the bevel gear set and the pump drive bearings
- Flexible coupling
- Hydrostatic unit (1/2)
- Hydrostatic unit (2/2)
- Separating the gearbox housing from the rear gearbox housing (1/2)
- Separating the gearbox housing from the rear gearbox housing (2/2)
- Centre gearbox housing
- Connector housing
- Disassembling the rear PTO
- 4WD transfer shaft
- 4WD shaft
- 4WD clutch unit
- Disassembling the 4WD clutch
- Rear PTO casing
- Rear PTO clutch
- Transmission Control Unit (GCU)
- Transmission oil filter
E0 – Rear axle
- Applying sealant
- Rear differential
- Removing rear differential
- Driveline Assembly
- Tightening brake adapter screws
- Adjusting brake dead zone
- Adjusting the wheel carrier bearings
- Fitting wheel carrier cartridge seal
- Fitting brake cover seal
- EPB adjustment procedure
- Rear axle
- Left hand rear ring gear
- LH brake carrier
- Left hand brake actuator
- Left hand brake discs
- Draining the rear axle and filling with oil
- Bleeding the braking system
F0 – Front axle
- Safety precautions
- Mandatory procedure for draining oil
- Dual traction shaft (DT)
- Front axle
- Front axle carrier
- Pivot brackets
- Planetary reduction gearbox
- Steering cylinder
- Differential assembly
- Bevel pinion
- Engine speed sensor
- Stub axle and steering sensor
- Front brake callipers and pads
- Front brake disc
- Carrier with complete front axle
- Suspended front axle cylinders
G0 – Bodywork – Cab – Platform
- Cab
- Front cab carrier brackets
- Engine hood and front hood panels
- Battery mount
- Left hand cab access ladder
- Front mudguards and mounts
- Mat
- Right hand console
- Left hand console
- Instrument panel
- Instrument cluster
- Right hand pillar cover
- Left hand rear pillar cover
- Seat
- Passenger seat
- Steering wheel
- Headliner trim
- Empty and charge the air conditioning system
- Air conditioning condenser
- Dehydrator filter
- A/C unit
- Master cylinder
H0 – Hydraulic system
- Installing the pump dive connector sleeves
- Draining and filling the auxiliary utility oil tank
- Auxiliary utility fluid pump
- Main oil suction line filter
- Acoustic filter
- Oil delivery line filter
- Priority valve
- Front axle suspension solenoid valve block
- Left hand hydraulic pump (22,5 + 40 + 11) cc
- Right hand hydraulic pump, 22,5 cc
- Variable displacement hydraulic pump, 85 cc
- Hydrostatic steering (orbitrol)
- Auxiliary utility circuit oil tank
- Utilities circuit radiator
- Oil-oil transmission heat exchanger
- Oil-low temperature system coolant heat exchanger
- Front lift distributors
- Disassembling the auxiliary utility distributors
- Right hand air tanks
- Pneumatic braking system air filter
- Left hand air reservoir
- Installation of solenoid valves
L0 – Electrical system
- Battery
- Auxiliary battery
- Electronic control unit (PFCU)
- Instrument panel
M0 – Front PTO
- Front PTO
- Front PTO shaft
N0 – Front lift
- Front lift
- Front lift arm carrier
- Front lift cylinders
- Front top link
R0 – Rear lift
- Aligning lift carriers
- Fitting lift position sensor
- Rear lift
- Rear lift hydraulic cylinders
- Rear lift arms
- Rear three-point linkage with hydraulic tie-rod
- Rear top link carrier
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Rear towing hitch
Wiring diagrams
Components
- Locations of main ECUs
- Ad Blue control unit
- ISO 11786 Control unit
- Engine Control Unit (ECU)
- CTM (ECU)
- GEAR BOX
- HLHP Control unit
- HLHP2 control unit
- TECU control unit
- Trailer air braking control unit – Mother regulation
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Starter
- S003 – Engine cooling
- S004 – Engine control system
- S005 – Emissions control system
- S006 – Front lights
- S007 – Rear work lights
- S008 – Roof lights
- S009 – Front work lights
- S010 – Sidelights and turn indicators
- S011 – Internal illumination
- S012 – Defrost and wiper
- S013 – Horn
- S014 – Mirror adjustment
- S015 – Radio
- S016 – Power socket – accessories
- S017 – Air conditioning
- S018 – Front lift
- S019 – Rear lift
- S020 – Rear mudguards
- S021 – Braking system
- S022 – Trailer brake
- S023 – Transmission
- S024 – Isobus line
- S025 – “AUX” CAN line
- S026 – “VEHICLE” CAN line
- S027 – CAN “BODY” line
- S028 – Agrosky
- S029 – i-Monitor
- S030 – Front axle
- S031 – Front loader
- S032 – Prewiring for solenoid valve module
- S033 – Distributors
- S034 – Front PTO
Wiring harnesses
- 0.012.2018.4/20 – License plate lights
- 0.012.4030.4 – Front PTO
- 0.014.4826.3 – Temperature sensor for automatic air conditioning
- 0.016.8489.4 – Trailer solenoid valve
- 0.017.0496.4/10 – H9 lower front work lights
- 0.017.0497.4/30 – H9 bottom rear lights
- 0.017.8425.4/10 – Trailer socket, EU
- 0.017.8426.4 – Trailer socket, USA
- 0.019.2380.4/50 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.3659.4/30 – i-Monitor (Base version)
- 0.019.4559.4/10 – H9 rear work light (service)
- 0.019.4689.4/30 – H9 rear work lights on cab roof
- 0.019.4914.4/30 – LED rear work lights on cab roof
- 0.019.5311.4/10 – Automatic A/C system
- 0.019.9829.4/30 – Agrosky SR10 antenna
- 0.020.8862.4/30 – Roof
- 0.020.9559.4 – Front/rear camera (10 m)
- 0.021.0490.4/10 – Trailer ABS
- 0.021.1028.4/10 – AS (Agrosky) Adapter
- 0.021.2367.4/50 – Fuse box (PCB in cab)
- 0.021.3866.4/30 – Front ISOBUS 11783 socket
- 0.021.4758.4/20 – Front lights
- 0.021.5509.4 – Rear screen defrost adapter
- 0.021.8276.4 – Camera (3 m)
- 0.021.8291.4 – LED bottom front work lights
- 0.021.8334.4 – LED rear lights
- 0.023.9008.4/20 – Cowl
- 0.023.9202.4/10 – Front axle steering sensor (Dana)
- 0.023.9204.4/10 – Electrohydraulic steering (Agrosky)
- 0.023.9250.4/10 – Rear mudguards
- 0.023.9582.4/20 – LED front work lights on cab roof
- 0.023.9583.4/20 – H9 front work lights on cab roof
- 0.025.5687.4 – i-Monitor
- 0.025.5688.4 – USB video camera module
- 0.025.9765.4 – Adapter cable for i-Monitor (X25)
- 0.026.3703.4 – AdBlue quality sensor
- 0.026.6351.4 – Two-speed front power take off (PTO)
- 0.027.1782.4 – Camera 1 (3,2 m)
- 0.027.1783.4 – Camera 2 (5 m)
- 0.027.5538.4 – License plate light
- 0.027.6393.4/10 – Hydraulic trailer braking (MR)
- 0.031.4657.4 – Turn indicator adapter cable
- 0.033.0899.4 – AGI2 antenna cable
- 0.033.7162.4/10 – Main battery fuse box (Basic PCB version)
- 0.033.7163.4/10 – Centre wiring loom 2
- 0.033.7165.4/10 – Distributors
- 0.033.7166.4/10 – Centre wiring loom 1
- 0.033.7167.4/10 – Gearbox
- 0.033.7170.4/10 – Engine – 280 HP version
- 0.033.7171.4/40 – Engine – 250 HP version
- 0.033.7172.4 – Battery power cables
- 0.033.7173.4 – Second alternator wiring loom – 280 HP version
- 0.033.7175.4/10 – Basic battery cables
- 0.033.7176.4 – Ethernet wiring loom
- 0.033.7177.4/10 – ABS – STOLL – EV
- 0.033.7178.4 – Agrosky SR20
- 0.033.7179.4/10 – Full battery cables
- 0.033.7180.4/10 – Rear ISOBUS 11783 socket
- 0.033.7181.4 – Front lift
- 0.033.7184.4 – Trailer air braking
- 0.033.7185.4/10 – Cab
- 0.033.7186.4 – Console
- 0.033.7187.4 – Works lights on roof and rear view mirrors – LED version
- 0.033.7188.4 – Auxiliary distributors
- 0.033.7189.4 – Works lights on roof and rear view mirrors – H9 version
- 0.033.7190.4/10 – Main battery fuse box (Full PCB version)
- 0.033.7191.4 – LED work lights 5-6
- 0.033.7192.4 – Hydraulic trailer braking (NO MR)
- 0.033.8944.4 – TOP LED front lights adapter
- 0.033.9905.4 – FM and DAB antenna
- 0.034.0493.4/10 – Battery – Cab adapter
- 0.034.2047.4 – FM and DAB antenna amplifier
- 0.034.2048.4 – FM antenna cable
- 0.034.2049.4 – DAB antenna cable
- 04422324.4/10 – ISO 11786 socket
- 04436707/10 – Flashing beacon
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – TTV SERIES – CRUISE CONTROL BEHAVIOUR
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Introduction of improved fuel tank supports and unified fuel tank
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Introduction of improved fuel tank supports
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- SERVICE NEWS – EQ transmission – Increased noise level at specific working point
- SERVICE NEWS – EQ transmission – adjustment unit improvements
- SERVICE NEWS – T7340/7540/7560/7780 – Malfunction of HD pressure sensor
- Error 521035 – Leakage at HD pipes
- Introduction of new long filter variant at T7340/ T7540/ T7560/ T7780
- Improved transmission software
- T7780 – Broken step planet from planetary gear
- Transmission SW Update (Agrotron 6190TTV-6210TTV-6230TTV-6230HDTTV-7250TTV-7250HDTTV-8280TTV Stage 5)
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Series 8 TTV MY2020 – Hood Gas Spring Performance Optimization
- SERVICE NEWS – Series 8 TTV – Damaged hood insulation
- Series 8 TTV – AC compressor malfunction
- Brake booster pump internal damage
- Air conditioning system recharging
- Scheduled maintenance intervals
- EPB malfunctioning
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – Brake bleeding diagnostic procedure
- SERVICE NEWS – HPT – Front axle suspension – Damaged 2.8l accumulator
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Damaged O-ring at front axle brakes charging valve block
- Oil tank-New refilling procedure
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – New fixation for LED driving lights
