Document overview
Workshop Manual for DEUTZ FAHR 6190W from the Series 6W (CHINA III) family. Digital PDF in English with 850 pages.
The corresponding English table of contents contains 43 sections and 264 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 6W (CHINA III)
- Model: 6190W
- Document type: Workshop Manual
- Language: English
- Pages: 850
- File size: 318.39 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6190W.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical characteristic parameters of engine
- Main tightening bolt torque of engine
Engine accessories
- Fuel tanks
- Transmission
- Rear axle
Front axle
- General information
- Special tools
- Safety information
- General characteristics
- Troubleshooting
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Tractor interior views
- Dashboard
- Instrument cluster
- Right-hand console
- Left hand console
- Air conditioning system
- Air conditioning system – Charging
- Swinging Towing Device
- Tractor Front ballast
Hydraulic system
- Base hydraulic circuit
- Auxiliary utilities hydraulic circuit.
Electrical equipment
- List of fault code
Rear lift
- Third Point
- Type of Hydraulic Valve
Calibrations and electronic diagnosis
Diagnostic tools
- HED diagnostic tool
- Diagnostic tool
- Diagnostic port – OBD socket location
- ECUs
ECU alarms
- ECU ALARMS
Engine alarms
- ENG
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- A/C compressor and alternator drive belts
- Water pump drive belt
- Crankshaft assembly
- Replacing the front shock absorber assembly
- Piston and connecting rod assembly
- Push rod and rocker arm assembly
- Camshaft assembly
- Gear housing and gear
- Timing gear
- Replacing the cylinder head cover assembly
- Cylinder head
- Cylinder head assembly
- Replacing the oil pump and high pressure oil pipe
- Replacing the oil cooler assembly
- Oil strainer
- Oil pump
- Replacement of diesel fine filter
- Replacing of the fuel injector
- Fuel injection pump assembly
- Fan, belt and tension pulley
C0 – Engine accessories
- Replacing the coolant
- Compensation tank
- Radiator assembly
- Air filter
- Intercooler
- Air prefilter
- Draining the fuel tanks
- Fuel prefilter and filter
- Left hand fuel tank
- Right hand fuel tank
- Starter motor
- Fan
- Bleeding the fuel circuit
- Exhaust silencer
- Exhaust pipe
- Replacing the thermostat
- Replacing the water pump assembly
- Replacing the supercharger
- Replacing the starter motor
- Crankshaft sensor
- Water temperature sensor
- Replacing the oil pressure temperature sensor
- Intake pressure temperature sensor
- Replacing the generator
- Flywheel housing
- Flywheel
D0 – Transmission
- Changing the transmission oil
- Clutch
- Thrust bearing
- Separating the gearbox casing from the rear gearbox casing
- Flywheel
- Front gearbox casing cover
- Disassembling the front gearbox casing cover levers
- Disassembling the internal gearbox control assembly
- Gear, range and shuttle selector rods
- Front gearbox housing
- Disassembling the gearbox housing
- Range planetary reduction gearbox
- Disassembling the range planetary reduction gearbox
- Pump drive gear carrier
- Rear pinion casing
- Adjustment of the differential – Bevel gear pair
- Rear PTO clutch
- PTO shaft
- PTO input shaft
- PTO output shaft
- Parking brake plate
E0 – Rear axle
- Bleeding the hydraulic braking system
- Rear axle
- Disassembling rear axle
- Adjustment of the preload on the rear axle taper roller bearings
- RH brake carrier
- LH brake carrier
- Rear axle brake piston
- Rear differential control fork
- Rear differential
- Removing rear differential
F0 – Front axle
- Steering cylinder assembly
- 4WD shaft
- Planetary reduction gearbox unit
- Wheel hub assembly
- Beam assembly
- Carrier assembly
- Differential carrier assembly (Limited Slip)
- Differential carrier assembly (Wet Clutch)
- Differential assembly
- Pinion assembly
- Toe-in/steering angle
- Post-assembly tests
- Bevel gear set
- Wheel assembly
- Front carrier
- Front axle
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Sun blind
- Rear pillar trim
- Cab mat
- Right hand console
- Left hand console
- Instrument cluster
- Instrument cluster
- Roof panel
- Driver seat
- Passenger seat
- Steering wheel
- Steering column
- Gear and range selector lever
- Dual traction selector lever
- PTO speed selector lever
- Parking brake lever
- Clutch pedal
- Brake pedals
- Hand throttle
- Throttle pedal
- Lower hood guard
- Fan guard
- Engine hood
- Engine hood frame
- Rear mudguard
- Empty and charge the air conditioning system
- Dehydrator filter
- Air conditioning condenser
- Complete air conditioner unit
- Clutch pump
- Brake master cylinders
- Battery mount
H0 – Hydraulic system
- Power steering pump
- Ancillary pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Pressure bypass valve
L0 – Electrical system
- Alternator
- Engine harness assembly
R0 – Rear lift
- Rear lift
- Auxiliary lifter cylinder
- Draft sensor
S0 – Wheels
- Front wheel
- Rear wheel
V0 – Ballast – towing hitches
- Front ballast
- Drawbar
Wiring diagrams
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- P – Various services
- R – Diagnostics
Systems
- S001 – Power feed and starting
- S002 – Engine control and diagnostic systems
- S003 – Sidelights and brake lights
- S004 – Turn indicators
- S005 – Cowl lights
- S006 – Work lights
- S007 – Radio and internal lighting
- S008 – Windscreen wipers
- S009 – Air conditioning
- S010 – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.020.2392.4/20 – Bottom front work lights
- 0.020.2393.4 – Flashing beacon
- 0.020.2394.4 – Screen washer pumps
- 0.020.2396.4 – Windscreen wiper motor for fixed windscreen
- 0.020.2397.4 – Windscreen wiper motor for opening windscreen
- 0.020.2398.4 – Roof
- 0.020.2399.4/10 – Roof fuse box wiring loom
- 0.020.2401.4/10 – Rear mudguards
- 0.020.2411.4/10 – Air conditioner unit
- 0.020.2412.4/20 – Rear wiring loom
- 0.020.2413.4 – Cab – transmission ground
- 0.020.2414.4/10 – Battery positive terminal
- 0.020.2415.4/20 – Power
- 0.020.2416.4/10 – Battery master switch ground
- 0.020.2417.4/10 – Battery negative
- 0.020.2419.4/20 – Cowl
- 0.020.2420.4/10 – Front turn indicators and sidelights
- 0.020.4880.4 – Bottom rear work lights
- 0.023.9082.4/20 – Central wiring loom
- 0.023.9083.4/20 – Engine ECU
- 0.023.9085.4/10 – Front wiring loom
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- YUCHAI Electronic Diagnosis
