Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR 6150.4 AGROTRON TTV → WSXJP80200LD10001 from the Series 6 Agrotron TTV (STAGE 5) family. Language: English; 908 pages.
The corresponding English table of contents contains 45 sections and 369 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 6 Agrotron TTV (STAGE 5)
- Model: 6150.4 AGROTRON TTV
- Starting serial number: WSXJP80200LD10001
- Document type: Workshop Manual
- Language: English
- Pages: 908
- File size: 330.93 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6150.4 AGROTRON TTV → WSXJP80200LD10001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Coolant radiator
- Air filter
- Diesel fuel tank
- Starter motor
- AdBlue® technical characteristics
- AdBlue pump
- AdBlue injector
- AdBlue valve
- AdBlue tank
- AdBlue float
Transmission
- Mechanical variable ratio transmission
- “Input” clutch
- Variable ratio transmission unit
- Shuttle unit
- Units of measurement and conversion factors
Bodywork – Cab – Platform
- Main technical data
- Viste interni cabina
- External views of the tractor
- Dimensions and weights of the tractor
- Multifunction armrest
- Front console and cab pillars
- Instrument panel
Hydraulic system
- Base hydraulic circuit
- Optional hydraulic circuit
- Optional hydraulic circuit 1
- Optional hydraulic circuit 2
- Full house hydraulic circuit
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU reset (MVCU+GTECU+SVCU)
- Vehicle model selection
- Transmission Control Unit (TCU) initialization
- ECUs initialization (PLA initialization)
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Front Power Take-Off (PTO)
- PTOSyncro
- Radar
- Automatic Air Conditioning
- iMonitor
- ISO 11786
- WOLP
- Iso 11783
- MMI (man machine interface)
- Agrosky
- Font Susp.
- ASM (Automatic Steering Management)
- Front speed sensor
- Stoll
- Front Brake
- Pneumatic trailer brake
- Hydraulic trailer brake MR
- Rear PTO
- Radio
- GTECU init
- Distributors command calibration neutral
- eTCV parameters configuration
- Park brake parameter configuration
- Slope sensor calibration
- Water mix motor calibration
- Recirculation Motor calibration
- Draft sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- Front suspension calibration
- Slope sensor calibration
- IMU configuration
- Wheel angle sensor calibration
- PVED-CL Valve spool calibration
- PTO calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Front speed sensor calibration
- Clutch Pedal calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Complete engine
- Separating the engine from the transmission
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Diesel fuel tank
- Drain pipe
- Exhaust pipe mounting bracket
- Intermediate manifold
- AdBlue tank
- 2-way AdBlue solenoid valve
- AdBlue pump
- Water radiator
- Expansion tank
- Fan
- Air filter
- Intercooler
- Oil radiator
- Diesel radiator
- Manual fuel pump
- Fuel and filter and prefilter
- Air conditioning compressor
D0 – Transmission
- Applying sealant
- INPUT clutch disc replacement
- Front section of dual traction shaft (in clutch housing)
- Disassembling the front section of the dual traction shaft
- Rear section of 4WD shaft (in clutch housing) and tone sleeve
- Removing the tone sleeve
- Replacing the WORK and TRANSPORT clutch assemblies (with the intermediate casing installed)
- Variator unit input gear assembly
- Disassembling the variator input gear unit
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Planetary reduction gearbox for the WORK and TRANSPORT clutches
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Disassembling the REVERSE planetary reduction unit
- Disassembling the hydraulic pump drive unit
- Speed range gear shafts
- Electrohydraulic range gearbox
- Disassembling the electrohydraulic range gearbox
- Electrohydraulic range gearbox position sensor and relative mount
- Disassembling the electrohydraulic range gearbox position sensor mount
- Disassembling the idler gear
- Disassembling PTO engagement clutch
- Adjusting bearings of 4WD gear
- Fitting 4WD clutch
- Adjusting the range idler gear tapered bearings
- Tightening PTO ring nut
- Disassembling the HD (Heavy Duty) range gear
- Disassembling the dual traction output shaft
- Dual traction clutch
- Disassembling the dual traction clutch
- Centre section of dual traction shaft (in variable transmission unit)
- Disassembling the centre section of the dual traction shaft
- Disassembling the rear PTO
- Changing the transmission oil
- Clutch and flywheel
- Rear PTO
- Draining and filling the transmission oil
- Separating the gearbox housing from the rear gearbox housing
- Centre gearbox housing (CVT unit)
- Connector housing
- Hydraulic pump drive
E0 – Rear axle
- Rear differential
- Assembling the rear differential
- Differential pinion
- 4WD transfer gear of 4WD output shaft
- Rear differential crown wheel
- Disassembling the rear differential case
- Adjusting the EPB – Bowden assembly
- Rear brakes
- Adjusting brake dead zone
- Adjusting the wheel carrier bearings
- Bleeding the braking system
- Right-hand rear axle
- Left-hand rear axle
- RH wheel mount
F0 – Front axle
- Carrier with front axle
- Front axle
- 4WD shaft
- Assembly and adjustment of the front differential of SDF axles
- Adjusting the differential lock
- Crown wheel and flange tightening torques
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Engine hood and front hood panels
- Battery mount
- Cab
- Cab access steps
- Front mudguards
- Windscreen wiper motor
- Brake master cylinders
- Toolbox
- Air conditioning condenser
- Mat
- Right hand console
- Instrument panel
- Instrument cluster
- Right hand pillar cover
- Left hand rear pillar cover
- Seat
- Steering wheel
- A/C unit
- EPB
- Installing the parking brake
H0 – Hydraulic system
- Orbitrol hydrostatic steering unit
- Rear ancillary distributor
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Battery
M0 – Front PTO
- Front PTO
N0 – Front lift
- Front top link
- Front lift
R0 – Rear lift
- Rear lift
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – TTV SERIES – CRUISE CONTROL BEHAVIOUR
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- SERVICE NEWS – EGR PIPE LEAKAGE
- Error code SPN 2659 FMI1
- TURBOCHARGER VGT MALFUNCTION
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- BIG CLEARACNCE ON FUEL TANK FIXATION
D0 – TRANSMISSION
- PINION NUT LOOSENING
F0 – FRONT AXLE
- 4WD CARDAN SHAFT WEAR
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- PTO COVER WORN
- AIR CONDITIONING HOSES AGAINST AIR FILTER
- DAMAGED WIPER TANK ON 6.4 SERIES STAGE 5
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Software package release 2026-02
- FAS SENSOR BRACKET BENT
- CAN RADIO INDICATION MISSING IN HLC
- AUTOMATIC RANGE SHIFT H/D
- Air pressure sensor malfunction
- Front Loader Joystick controllability 6C/6.4 TTV-RVSHIFT stage 5
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- iMonitor software HORIZON 5.02
- GTECU – Guidance + ISOBUS TECU
- Lost connection diagnostic tools
- iMonitor SW upgrade
- Water in ECU supply connector
- New FNR lever
- PTO switch not working
- Precision Farming and iMonitor user manuals
R0 – REAR LIFT
- LEAKAGE FROM TOP LINK PIPE
- REAR LIFT POSITION SENSOR JOINT
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
