Document overview
Workshop Manual PDF for DEUTZ FAHR 6130.4 TTV AGROTRON → WSXV670200LD50001, Series 6 Agrotron TTV (STAGE 3B) family. Document language: English; 2,067 pages.
The corresponding English table of contents contains 57 sections and 565 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 6 Agrotron TTV (STAGE 3B)
- Model: 6130.4 TTV AGROTRON
- Starting serial number: WSXV670200LD50001
- Document type: Workshop Manual
- Language: English
- Pages: 2,067
- File size: 192.03 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6130.4 TTV AGROTRON → WSXV670200LD50001.
Complete table of contents
Introduction
- Tightening torques
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Motor description – construction type
- Engine description – Images of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Use – Environmental conditions
- Use – First start-up
- Usage – Starting procedure
- Usage – Controlling engine operation
- Use – exhaust gas after-treatment systems
- Usage – Active regeneration
- Usage – Passive regeneration
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Fluids – SCR reduction agent
- Maintenance – Maintenance schedule
- Care and maintenance work – Lubricant oil system
- Care and maintenance work – Fuel distribution system
- Care and maintenance – SCR
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Belt transmissions
- Care and maintenance – Adjustments and settings
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Transport and storage
- Technical data – Engine data and adjustment data
- Technical data – Tools
Engine accessories
- Pressure transducer (L3)
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Speed indicator (L3)
- NOx sensor (L3)
- NOx sensor (L3)
- Temperature sender (L3)
Transmission
- Transmission
Front axle
- Front axle – Version with differential lock, ASM/SBA and brakes
- Front axle – Version with electrohydraulic differential lock, ASM/SBA, no brakes
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system
Hydraulic system
- Hydraulic system
- Ancillary utility distributor – 8-way version
- Ancillary utility distributor – 10-way version
- Variable displacement pump
- Spool valves
- Steering gear pump
- Ancillary utility distributor – Version for front lift
- Power steering valve
- Braking system
- Master cylinder
- Air trailer braking system – Export version
- Servo-brake valve for front axle – Version with front brakes
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Air trailer braking system – Italy version
- Air trailer braking system – Export version
- Compressor
- Pressure cut-off valve
- Trailer air braking valve (2-way)
- Trailer air braking valve (1-way)
- Trailer air brake boost solenoid valve
- Trailer parking brake control solenoid valve
- Quick pressure release valve
- Hydraulic front axle suspension
- Front suspension assembly / INTEGRALL
Calibrations and electronic diagnosis
- Diagnostic sockets and connections
- ECU interrogation
Diagnostic tools
SDF Analyser
- SDF Analyser
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Diagnostic tool screens
- Monitor – Main menu
- Monitor – Transmission
- Monitor – PTO
- Monitor – ASM
- Monitor – Lift
- Monitor – Suspension
- Monitor – System
- Monitor – CAN
- Monitor – Distributors
- Monitor – Engine
- Monitor – Air conditioner
- Monitor – Park Brake
- Test – Main menu
- Test – Transmission
- Test – PTO
- Test – ASM
- Test – Lift
- Test – Suspension
- Test – System
- Test – CAN
- Test – Distributors
- Test – Engine
- Test – A/C system
- Alarms menu
- PLA2 armrest diagnostics (software version 1.0.00)
Commissioning and calibrating the tractor
- Commissioning – Introduction (HLHP software version SC155AE)
- Calibration – Main menu
- Calibration – Transmission
- Calibration – PTO
- Calibration – ASM
- Calibration – Lift
- Calibration – Suspension
- Calibration – System
- Calibration – Distributor
- Calibration – Engine
- Calibration – A/C system
- Calibration – Park Brake
- Calibration – Agrosky
- Calibration – MR-D cab
ECU alarms
Engine alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Transmission alarms
- Transmission ZF ECCOM alarms
Armrest alarms
- PLA_2 Armrest Alarms List
HLHP alarms
- HLHP2 ECU alarms
AC system alarms
- Manual Air Conditioner Alarms
- Automatic Climate control unit alarms list
EPB Alarms
- EPB alarms list
Electronic battery master switch alarms
- Alarm List, Electronic Battery Master Switch
Electrohydraulic control valve alarms
- Distributors alarms
Software management
- Engine dataset upgrade
Method of intervention
B0 – Engine
- Assembly and disassembly of the piston cooling nozzles (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Fitting and removing counterweight drive system, checking (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Fitting and removing crankshaft bearings (L3)
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Connecting rod drum check (L3)
- Disassembly and assembly the cylinder head (fastening elements) (L3)
- Measuring piston protrusion (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Assembly and disassembly of the distribution valve (L3)
- Assembly and disassembly of the control elements (L3)
- Disassembly and completion of the pilot unit (L3)
- Removal and refitting of the crankcase breather
- Removal and refitting of the crankcase breather
- Removing and fitting breather pipe (crankcase breather)
- Replacing crankshaft ring seals
- Fitting/removing shaft sleeve from crankshaft
- Removal and refitting of the front cover (fixing elements)
- Disassembly and assembly of the lubricant oil sump (lubricant oil sump-plate)
- Removing and fitting lubricant oil sump (heavy version)
- Removal and refitting of the flywheel (fixing elements)
- Removal and refitting of the flywheel (fixing elements)
- Compression test
- Removal and refitting of the cylinder head cover
- Closing components
- Check and adjust valve clearances
- Removing and fitting the oil radiator (fastener elements)
- Removal and refitting of the lube oil cooler housing
- Closing components
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembly and assembly of the fuel control unit (fastening elements)
- Fitting and removing the high pressure pump (fastener elements)
- Removal and refitting of the injectors
- Removal and refitting of the injectors
- Removing and fitting the fuel delivery pump (fastener elements)
- Closing components
- Closing components
- Removal and refitting of the common rail
- Removal and refitting of the charge air duct
- Removal and refitting of the charge air manifold
- Removal and refitting of the heater
- Removing and fitting the heater
- Removal and refitting of the water pump
- Removing and fitting the coolant pump (fastener elements)
- Actuating elements
- Removal and refitting of the thermostat
- Testing the thermostat (after removal)
- Removal and installation of the thermostat housing
- Removing and fitting the thermostat housing (fastener elements)
- Hole blanking screw
- Port
- Removal and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removal and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removing and fitting the mounting plate (ribbed V-belt, level 1)
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Fastening elements
- Mount (cylinder head, exhaust gas recovery, coolant pipe)
- Pipe (burner, exhaust gas back-pressure sensor)
- Removal and refitting of the turbocharger
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removal and refitting of the V-belt pulley
- Removal and refitting of the V-belt pulley
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Mount (exhaust gas back-pressure sensor)
- Replacing the tensioner pulley
C0 – Engine accessories
- Oil measuring device
- Sleeve
- Cover
- Belt drive
- Engine suspension
- Fuel prefilter
- Fuel filter
- Removal and refitting of fuel lines (fuel lift pump – pilot block)
- Removing and fitting the fuel pipe (fuel control block – high pressure pump)
- Fuel pipe (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembly and assembly of the alternator (ribbed V-belt, level 1).
- Disassembly and assembly of the alternator (ribbed V-belt, level 1).
- Removing and fitting the starter (fastener elements)
- Shield plate
- Components
- Components
- Fastening elements
- Removing and fitting the camshaft speed sensor (ancillaries)
- Mount (relay)
- Temperature sender
- Covering case
- Covering case
- Removing and fitting the NOx sensor
- Fitting and removing the temperature sender (diesel oxidation catalytic converter)
- Closing components
- Closing components
- Closing components
- Shield plate
- AdBlue pump filter
- SCR exhaust gas temperature sensor
D0 – Transmission
- Separating of rear axle from transmission
- Removing the system control
- Removing the hydraulic control system
- Removing the pump drive gear
- Removing the speed transmitter and inductive sensor
- Removing the filter
- Removing the shaft ring seals
- Separation of flywheel housing from clutch housing
- Removing of double gear and intermediate gear
- Removing drive shaft
- Removing spur gear
- Removing tube
- Removing hydrostatic unit
- Separation of clutch housing from intermediate housing
- Removing KV/KR Clutch
- Disassembly double gear
- Disassembly KR clutch
- Disassembly KV clutch
- Removing central shaft
- Removing front-wheel-drive
- Disassembly pinion shaft
- Disassembly multi-disk brake (BG)
- Disassembly shifting drum (planetary transmission)
- Disassembly P4/BG ring gear
- Disassembly K3/K4 clutch
- Disassembly P4 planetary drive
- Disassembly central shaft
- Disassembly K1/K2 clutch
- Disassembly P3 planetary drive
- Disassembly P2 planetary drive
- Disassembly P1 planetary drive
- Disassembly spur gear
- Removing wiring harness
- Fitting wiring harness
- Reassembly spur gear
- Reassembly P1 planetary drive
- Reassembly P2 planetary drive
- Reassembly P3 planetary drive
- Reassembly K1/K2 clutch
- Reassembly central shaft
- Reassembly P4 planetary drive
- Reassembly K3/K4 clutch
- Reassembly multi-disk brake (BG)
- Reassembly pinion shaft
- Reassembly front-wheel-drive
- Reassembly central shaft
- Reassembly hollow shaft/disk carrier
- Reassembly KR clutch
- Reassembly double gear
- Fitting of intermediate housing to clutch housing
- Fitting hydrostatic unit
- Fitting tube
- Fitting spur gear
- Fitting drive shaft
- Fitting double gear and intermediate gear
- Mounting of flywheel housing to the clutch housing
- Fitting the shaft seal rings
- Fitting the filter
- Fitting the inductive sensor and speed transmitter
- Fitting the pump drive gear
- Fitting the hydraulic control system
- Fitting the system control unit
- Fitting of transmission to rear axle
E0 – Rear axle
- Rear brakes
- Adjustment of rear half-shaft bearings
- Adjusting the EPB unit – Bowden cable
- Removing the axle housing
- Removing the differential
- Removing the PTO
- Removing brakes
- Removing the deviator, lifter and brake shaft
- Fitting the deviator, lifter and brake shaft
- Fitting the PTO transmission
- Fitting the differential
- Fitting brakes
- Fitting the axle housing
- Procedure to check EPB stroke
F0 – Front axle
- Troubleshooting
- Toe-in/steering angle/assembly tests
- Steering cylinders assembly
- Checking the bevel gear pair
- ML differential carrier assembly
- Differential disassembly – ML version
- LS Differential carrier assembly
- Differential disassembly – LS version
- Flange assembly
- Front axle bevel pinion assembly
- Planetary reduction gear assembly
- Wheel hub assembly
- Toe-in – steering angle – post-assembly checks
G0 – Bodywork – Cab – Platform
- Air conditioning system diagnosis
H0 – Hydraulic system
- Hydraulic pump
- Pump tightening torques
- LS variable displacement pump filter
- LS variable displacement pump filter
- Installation of quick couplers
- Installation of solenoid valves and cartridge valves
- Tightening the hydraulic power steering unit fastener screws
L0 – Electrical system
- Fitting BDS cables
- Fitting the speed sensor
- Steering position sensor assembly
- Tightening torques for nuts and bolts of electrical connections
R0 – Rear lift
- Tightening lift mount fasteners
S0 – Wheels
- Wheel nut/screw tightening torques
V0 – Ballast – towing hitches
- Tightening Torques for Tow Hitches
- Standard fastener hardware: Tightening torque/Tension forces
V1 – AFTERMARKET KITS
- Installing air conditioning kit in S2 cabs
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 02959607 – Engine control unit
- 2.8519.205.0 – HLHP control unit
- 2.8519.161.0/10 – Transmission control unit
- Main power relay switch (TGC/RME-SA1)
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors, rheostats, diodes and diode boards
- P – Various services
- R – Diagnostics
- T – Power supply points (+15 o +30)
Systems
- S001 – Electronic engine governor
- S002 – Starter
- S003 – Preheating
- S004 – AdBlue
- S005 – Transmission
- S005A – Transmission – Version with performance steering
- S006 – Front axle suspension
- S007 – Instrument panel
- S008 – Lights – Version without front lift
- S009 – Lights – Version with front lift
- S010 – Turn indicators
- S011 – Work lights
- S012 – ISO 11786
- S013 – Manual air conditioner
- S014 – Automatic air conditioning
- S015 – +15 Positives
- S016 – +30 Positives
- S017 – CAN BUS Line – Standard version
- S017A – Visual guidance Can Bus line – Version without ISO11783
- S017B – ISO11783 Can Bus line
- S017C – ISO11783 Can Bus line – Version with visual guidance
- S017D – ISO11783 Can Bus line – Version with assisted steering
- S017E – ISO11783 Can Bus line – Version with performance steering
- S018 – PTO
- S019 – Front and rear lifts
- S020 – Brakes
- S021 – Hydraulic trailer braking
- S022 – Hydraulic distributors
- S023 – Windscreen wipers
- S024 – Radio
- S025 – Accessories
- S026 – Diagnostics
- S027 – Agrosky – Version with visual guidance, without ISO11783
- S028 – ISO11783
- S028A – ISO11783 – Version with visual guidance
- S028B – ISO11783 – Version with assisted steering
- S028C – ISO11783 – Version with performance steering
- S029 – Lights – Version without front lift (U.S.A.)
- S030 – Lights – Version with front lift (U.S.A.)
- S031 – Turn indicators (U.S.A.)
- S032 – Work lights (U.S.A.)
- S033 – +15 Positives (U.S.A.)
- S034 – +30 Positives (U.S.A.)
- S035 – PTO (USA)
- S036 – Brakes (USA)
Wiring harnesses
- 0.012.2018.4/20 – License plate light
- 0.012.4029.4/30 – Battery negative
- 0.014.0007.4/20 – Lights selector switch
- 0.015.3974.4/10 – Front axle suspension
- 0.015.4257.4/10 – Rear PTO sensor (USA)
- 0.015.5429.4/20 – Front lift control
- 0.016.0642.4/20 – Rear LH lower work light on cab – Xenon version
- 0.016.0642.4/20 – Rear RH lower work light on cab – Xenon version
- 0.016.0650.4/10 – RH front supplementary work light on arm – Xenon version
- 0.016.0650.4/10 – LH front supplementary work light on arm – Xenon version
- 0.016.8489.4 – Trailer air brake boost solenoid valve
- 0.016.8489.4 – Trailer parking brake solenoid valve – Version with air braking
- 0.017.0496.4/10 – Supplementary RH front work light on arm
- 0.017.0496.4/10 – Supplementary LH front work light on arm
- 0.017.0497.4/20 – Rear RH lower work light on cab
- 0.017.0497.4/20 – Rear LH lower work light on cab
- 0.017.8425.4/10 – Rear trailer socket
- 0.017.8426.4 – Rear trailer socket (U.S.A.)
- 0.017.8887.4/10 – ISO 11783 – Front line
- 0.017.9761.4/10 – Distributors D6-D7
- 0.018.2800.4 – Hydraulic braking
- 0.018.8803.4/10 – Battery positive terminal
- 0.018.9843.4/20 – ISO 11783 – Rear line
- 0.019.0059.4/20 – Roof
- 0.019.2378.4/40 – LH mudguard
- 0.019.2378.4/40 – RH mudguard
- 0.019.2380.4/30 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.2617.4/60 – ISO 11783 – Cab line
- 0.019.3652.4 – Side instrument panel
- 0.019.3653.4 – RH transmission
- 0.019.3654.4 – LH transmission
- 0.019.3659.4/10 – On-board monitor – Armrest
- 0.019.4559.4/10 – Rear service work light
- 0.019.4585.4 – Fuses and relays
- 0.019.4688.4/10 – Front top work lights on cab
- 0.019.4689.4/20 – RH rear work lights on cab roof
- 0.019.4689.4/20 – Rear work lights on cab roof
- 0.019.4848.4/10 – Manual A/C system
- 0.019.4913.4/10 – Front top work lights on cab – LED version
- 0.019.4914.4/20 – RH rear work lights on cab roof – LED version
- 0.019.4914.4/20 – LH rear work lights on cab roof – LED version
- 0.019.5311.4/10 – Automatic A/C system interface
- 0.019.5518.4/10 – Automatic A/C system
- 0.019.9825.4/10 – Agrosky antenna (Assisted Steering)
- 0.019.9826.4/30 – Agrosky
- 0.019.9827.4/10 – Front work lights on cab roof – LED version with Agrosky
- 0.019.9828.4/10 – Front work lights on cab roof – Version with Agrosky
- 0.019.9829.4/20 – Agrosky antenna (Visual guidance)
- 0.020.1005.4 – Solenoid valve for condenser
- 0.020.2565.4 – AdBlue
- 0.020.3254.4 – Front RH lower work lights on cab
- 0.020.3254.4 – Front LH lower work lights on cab
- 0.020.3530.4 – Engine hood
- 0.020.4923.4 – AdBlue heating solenoid valve
- 0.900.0816.0 – Front PTO
- ZF transmission
- 04217216 – Preheating relay power supply
- 04218383 – Preheating
- 04219348 – Engine
- 04436707 – LH rotating beacon
- 04436707 – RH rotating beacon
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Possible Dust entry at air duct sleeve
- Diagnostic protocol – AdBlue – Float level unit
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- AdBlue crystallization
- Solid urea deposits in catalytic converter
- NOx sensor (Generation 2.0/2.5)
- Filter and prefilter tool p/n 5.9035.865.0
- AdBlue Anti-Overfilling device
D0 – TRANSMISSION
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning with error U90
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Heat exchanger
- Spool valve malfunction
- L0 – ELECTRIC AL SYSTEM
