Document overview
Workshop Manual for DEUTZ FAHR 6065 HTS → 16001 from the 6000 (STAGE 3B) (2012) family. Digital PDF in English with 1,220 pages.
The corresponding English table of contents contains 22 sections and 356 individual topics.
Main sections included
- Introduction
- General information
- Engine
- Engine accessories
- Pivot points
- Belts and chains
- Hydraulic system
- Feed passage
- Electrical equipment
- Threshing unit
- Cleaning unit
- Grain tank – Elevator
Document details
- Brand: DEUTZ FAHR
- Family: 6000 (STAGE 3B) (2012)
- Model: 6065 HTS
- Starting serial number: 16001
- Document type: Workshop Manual
- Language: English
- Pages: 1,220
- File size: 120.67 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6065 HTS → 16001.
Complete table of contents
Introduction
- Introduction
- Tightening Torques
- General safety instructions
- Safety instructions – maintenance and repair
General information
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Conversion tables
- Tightening values, screwing classes
- Lubricants
- Seal materials
- One-component adhesive
- Maintenance and inspection schedule
- Oil quantity and quality
- Approved list of lubricating oil quality class – DEUTZ
- Components working speed
- Securing bush support tightening values
- Maintenance and repair
- Care and maintenance
Engine
- Motor description – construction type
- Engine description – Images of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Use – Environmental conditions
- Use – First start-up
- Usage – Starting procedure
- Usage – Controlling engine operation
- Use – exhaust gas after-treatment systems
- Usage – Active regeneration
- Usage – Passive regeneration
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Fluids – SCR reduction agent
- Maintenance – Maintenance schedule
- Care and maintenance work – Lubricant oil system
- Care and maintenance work – Fuel distribution system
- Care and maintenance – SCR
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Belt transmissions
- Care and maintenance – Adjustments and settings
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Transport and storage
- Technical data – Engine data and adjustment data
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
- Removal and refitting of the crankcase breather
- Removal and refitting of the crankcase breather
- Renewal of the crankshaft oil seal
- Installation and removal of the crankshaft sleeve
- Changing the crankshaft ring gasket (flywheel side)
- Removal and refitting of the front cover (fixing elements)
- Removal and refitting of the oil sump pan
- Removal and refitting of the oil filler pipe
- Removal and refitting of the V-belt pulley
- Removal and refitting of the torsional vibration damper
- Removal and refitting of the flywheel (fixing elements)
- Compression test
- Removal and refitting of the cylinder head cover
- Check and adjust valve clearances
- Removal and refitting of oil cooler (auxiliary services)
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the pilot block
- Removal and refitting of the high-pressure pump, Installation position A
- Installation and removal of the high pressure pump, Assembly position B
- Removal and refitting the injectors
- Removal and refitting of the common rail
- Removal and refitting of the charge air duct
- Removal and refitting of the charge air manifold
- Removal and refitting of the air intake pipe
- Removal and refitting of the water pump
- Removing and installing the belt tensioner (Level 1).
- Removing and installing the support plate (Level 1)
- Removing and installing the support console (Level 1)
- Removal and installation of the exhaust pipe (auxiliaries)
- Removal and refitting of the exhaust gas turbocharger
- Removing and refitting the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removing and installing the belt tensioner (Level 2)
- Removing and installing the vee-groove pulley (#1)
- Removing and installing the vee-groove pulley (#2)
- Removing and installing the support console (Level 2)
- Removing and installing the support console (Level 2)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Assembly and disassembly of the piston cooling nozzles (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Fitting and removing counterweight drive system, checking (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Fitting and removing crankshaft bearings (L3)
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Connecting rod drum check (L3)
- Replace the crankshaft O-ring (flywheel end) (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Assembly and disassembly of the distribution valve (L3)
- Removing and refitting the valve timing system (L3)
- Assembly and disassembly of the control elements (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Assembly and disassembly of the oil intake pipe (L3)
- Disassembly and completion of the pilot unit (L3)
- Disassembly and completion of the pilot unit (L3)
- Check the crankshaft bearings (L3)
- Removing and fitting the piston cooling nozzles
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Disassembly and assembly of the control elements
- Removing and fitting the oil pickup pipe (fastener elements)
- Connecting rod drum check (L3)
- Disassembly and assembly the cylinder head (fastening elements) (L3)
- Measuring piston protrusion (L3)
- Replacing the injector bush (L3)
- Replacing the injector bush (loose injector bush) (L3)
Engine accessories
- Pressure transducer (L3)
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Speed indicator (L3)
- NOx sensor (L3)
- NOx sensor (L3)
- Removing and fitting fuel lines (fuel delivery pump – fuel control block) (L3)
- Fitting and removing the temperature sender (exhaust gas) (L3)
- Temperature sender (L3)
- Removing and fitting NOx sensor (L3)
- Temperature sender (exhaust gas) (L3)
- Removal and installation of the fuel filter console
- Removal and installation of the fuel lift pump
- Removal and refitting of fuel lines (fuel lift pump – pilot block)
- Removal and refitting of fuel lines (pilot block – high pressure pump)
- Removal and refitting of fuel lines (pilot block – fuel lift pump)
- Removal and refitting of fuel lines (rail, cylinder head, pilot block – fuel filter)
- Removal and refitting of the heater
- Removal and refitting of the heater (details)
- Installing and removing the thermostat
- Thermostat check (with thermostat disassembled)
- Removal and installation of the thermostat housing
- Removal and refitting of the fan support
- Removal and assembly of the fan support
- Installing and removing the temperature transmitter (Exhaust gas)
- Removal and refitting of the starter motor
- Removal and refitting of the alternator (ribbed V-belt, level 2)
- Removal and refitting of the alternator (ribbed V-belt, level 1)
- Removal and refitting of the crankshaft speed sensor
- Removal and refitting of the camshaft speed sensor
- Installation and removal of the rotation device
- Installation and removal of the rotation device (torsional vibration damper)
- Removal and installation of the air conditioning compressor
- Fuel tank thermal protection assembly
- Exhaust pipe thermal protection
- AdBlue pump filter
- Technical data – Speed indicator
Pivot points
- Safety instructions for tyres and wheel studs
- Brakes, brake fluid safety instructions
- Axles maintenance tables
- Transmission oil check and oil change
- Check and change final drive oil
- Check and change final drive oil – BALANCE
- Braking system
- Tyres and wheel rims
- Front axle
- Front axle – BALANCE version
- Transmission ZNK 25 – 1604 0895/20
- Transmission fork adjustment – transmission ZNK25 – 1604 0895/20
- Transmission control linkage
- Final drive
- Steering axle
Belts and chains
- Drive belts and chains
- Check the tension of the belts and chains on the LH side
- Check the tension of the belts and chains on the RH side
- Electrical drive of belt clutches, overview
- Powershift control unit (CCP2)
- Straw chopper clutch
- Grain tank discharge clutch
- Threshing section clutch
- Feed passage clutch
- Diagram of lubrication control valve lines
- Diagram of centralised lubrication system lines
Hydraulic system
- Machine hydraulic system
- Harvester hydraulic system – Basic version
- Harvester hydraulic system – Version with lateral tilt adjustment
- Harvester hydraulic system – Version with grain tank extension
- Harvester hydraulic system – Version with grain tank extension and lateral tilt adjustment
- Harvester hydraulic system – Version with cutting angle adjustment and lateral tilt adjustment
- Harvester hydraulic system – Version with grain tank extension, cutting angle adjustment and lateral tilt adjustment
- Harvester hydraulic circuit connection diagram
- Harvester hydraulic circuit connection diagram
- Balance hydraulic system
- Balance circuit connection diagram
- Self levelling system (Balance) control
- General warnings
Feed passage
- Feed passage
- Feed passage – slipping clutch
- Feed passage – stabiliser shaft for feed chain
- Engagement of the feed passage
- Protection against clogging of feed passage
- Protection against clogging between feed channel chain sprockets
- Feed passage reversal device
- Feed passage oscillating frame, orientable adapter
Electrical equipment
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- Q – Safety devices
- R – Diagnostics
- T – Power supply points
Systems
- S012 – Power supply (+15)
- S003 – Power supply (+30)
- S004 – Instrument panel
- S005 – Diagnostics – Accessories
- S006 – Lights
- S007 – Work lights
- S008 – Brakes
- S009 – Manual air conditioner
- S010 – Windscreen wipers
- S011 – Electronic engine management
- S012 – Starting
- S013 – Transmission
- S014 – Can Bus
- S015 – Pick-up reel
- S016 – Header float, lateral rotation and cutting angle
- S016a – Header float, lateral rotation and cutting angle with balance
- S017 – Feed passage reverser
- S018 – Threshing unit
- S019 – Straw walker
- S020 – Sieves
- S021 – Straw chopper
- S022 – Spreader deflectors
- S023 – Grain tank
- S024 – Grain tank discharge pipe
- S025 – Lubrication system
- S026 – Rape cutter bar
- S027 – Balance
- S028 – AdBlue
WIRING HARNESSES
- 0.015.5464.4/10 – Starter motor – Alternator
- 0.015.5466.4/10 – Header
- 0.015.7162.4 – Roof lights
- 0.016.1616.4 – Balance system main solenoid valve
- 0.016.6222.4/10 – Frame
- 0.016.6617.4/10 – Straw walker sensors
- 0.017.4579.4/10 – Electric motors
- 0.017.4580.4/20 – Grain tank
- 0.017.4582.4/30 – Engine interface
- 0.017.4700.4/10 – Grain tank work lights
- 0.017.4990.4/10 – Solenoid valves block
- 0.017.5019.4/30 – Rear wiring loom
- 0.017.5023.4 – RH rear light
- 0.017.5023.4 – LH rear light
- 0.017.5043.4/20 – Side console
- 0.017.5623.4 – Front handrail worklights
- 0.017.5671.4 – Maintenance worklights
- 0.017.6835.4 – Fusebox earth
- 0.019.0691.4 – Pedals switch
- 0.019.0697.4 – Battery wiring
- 0.019.0725.4/10 – Operator seat safety system
- 0.019.2370.4/30 – Engine
- 0.019.2372.4/20 – Fusebox
- 0.019.2373.4 – Front wiring loom
- 0.019.2375.4/10 – Balance controller
- 0.019.2376.4 – Cutting angle sensor
- 0.019.2377.4 – Roof
- 04213623 – Fuel injectors – First bank
- 04213623 – Fuel injectors – Second bank
- 04217244 – Starter motor control relay
- 04218898 – Engine
- 16050256/20 – Spreader deflectors adjustment
- 16050268 – LH threshing drum door emergency switch
- 16050274/20 – Sieve box work light
- 16058810 – Climate control
- 16062550 – Feed passage reverser
- 16062566/20 – Lower sieve adjustment motor
- 16062567/20 – Upper sieve adjustment motor
- 16062623 – Frame earth
Calibrations and diagnostics
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Threshing unit
- Installing concaves
- Turbo separator adjustment
- Installing threshing drum – P/N 939116
Cleaning unit
- Straw walker mounts
- Fitting straw walker pulleys and belt tensioners
- Assembling sieve mount drive and grain cleaning system drive
- Straw chopper engage belt tensioning – P/N 939466
- Strawchopper pulley assembly – P/N 939441
Grain tank – Elevator
- Discharge auger assembly – P/N 939459
Service Info
C0 – ENGINE ACCESSORIES
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- Filter and prefilter tool p/n 5.9035.865.0
- Cleaning fan bearing breakage
HB – AXLES
- Adjusting rear axle toe angle
HH – ELECTRICAL SYSTEM
- Linear actuator
HL – CLEANER UNIT
- Straw walker supports assembly procedure
HM – GRAIN TANK / ELEVATOR
- Elevator and head chain tensioning
