Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR 6040 from the 6040 Eco family. Language: English; 877 pages.
The corresponding English table of contents contains 15 sections and 225 individual topics.
Main sections included
- Introduction
- General information
- Engine
- Engine accessories
- Hydraulic system
- Electrical equipment
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: 6040 Eco
- Model: 6040
- Document type: Workshop Manual
- Language: English
- Pages: 877
- File size: 44.56 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 6040.
Complete table of contents
Introduction
- Introduction
- Safety warnings
- General safety instructions
- Safety instructions – maintenance and repair
- Tightening Torques
General information
- Components of the TCD 2012 L04/L06 4V DCR engine
- Technical data of Engine TCD 2012 4V
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.2) engine
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.3) engine
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Conversion tables
- Tightening values, screwing classes
- Lubricants
- Seal materials
- One-component adhesive
- Approved list of lubricating oil quality class – DEUTZ
- Securing bush support tightening values
- Maintenance and repair
- Care and maintenance
Engine
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
- Removing and installing the crankcase bleeding
- Removing and installing torsional vibration damper
- Alternator, fuel pump, coolant pump and fan drivebelt
- Removing and installing the flywheel
- Removing and installing the belt tensioner (V-rib belt)
- Air conditioning compressor drivebelt
- Air conditioning compressor drivebelt tensioning
- Checking piston overhang
- Removing and installing the rocker arm housing
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Checking and setting the valve clearance
- Changing the engine oil
- Checking that the radiator is clean
- Removing and installing the cooler (exhaust gas recirculation)
- Removing and installing the flutter valve (exhaust gas return)
- Checking the coolant thermostat when uninstalled
- Removing and installing the fan drive
- Removing and installing the actuator (exhaust gas return)
- Removing and installing the exhaust line
- Removing and installing the shutoff valve (exhaust gas recirculation)
- Compression test
- Setting the shut-off valve (exhaust return)
- Removing and installing the turbocharger
- Assembly and disassembly of the engine on the assembly stand
- Adjustment of valve clearance
- Fitting and removing rocker seat
- Removing and refitting rocker seat, checking
- Disassembly and assembly of the cylinder head
- Measuring piston protrusion
- Valve assembly and disassembly
- Valve check
- Check the valve guide
- Check the valve residual
- Test data and settings
- Check the endfloat of the crankshaft
- Check the crankshaft
- Replace the crankshaft O-ring (flywheel end)
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Check the connecting rod drum
- Assembly and disassembly of the crankshaft
- Disassembly and assembly of the piston and connecting rod drum
- Check the piston
- Check the piston rings and piston grooves
- Assembly and disassembly of piston cooling nozzles
- Removal and refitting of the crankcase breather
- Check the cylinder
- Removal and refitting of the front cover (opposite end to flywheel)
- Disassembly and assembly of the gear case cover
- Assembly and disassembly of the camshaft
- Check the camshaft
- Removal and refitting of the rotation device
- Removal and refitting of the heater
- Removal and refitting of the turbocharger
- Removing and fitting the butterfly valve (exhaust gas recovery)
- Removing and fitting the cooler (exhaust gas recovery)
- Removing and fitting regulator unit (exhaust gas recovery)
- Removing and fitting the cutoff valve (exhaust gas recovery)
- Adjusting the cutoff valve (exhaust gas recovery)
- Removing and fitting the fuel delivery pump (driven by ribbed V-belt) (L3)
- Removal and refitting of the fuel control unit
- Removal and refitting of the high-pressure pump (installation position A)
- Removal and refitting of the high-pressure pump (installation position B)
- Removal and refitting of the common rail
- Removal and refitting of the injectors
- Removal and refitting of the pressure cut-off valve
- Removal and refitting of the oil sump pan.
- Removal and refitting of the oil pickup pipe
- Removal and refitting of the oil cooler
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the water pump
- Testing the thermostat (after removal)
- Removal and refitting of the fan drive system
- Removal and refitting of the fan drive system
- Removal and refitting of the torsional vibration damper
- Removing and fitting belt tensioner (ribbed V-belt)
- Removal and refitting of the flywheel
Engine accessories
- Disassembly and assembly of the speed indicator (crankshaft)
- Removal and refitting of the camshaft speed sensor
- Removal and refitting of the exhaust manifold
- Removal and refitting of the fuel filter head.
- Removal and refitting of the rail pressure sensor
- Removing and fitting the alternator (driven by ribbed V-belt) (L3)
- Disassembly and assembly of the starter
- Remove and install the heating flange
- Removal and refitting of the supply air pressure/temperature sender
- Removing and installing the fuel supply pump
Hydraulic system
- Hydraulic circuit – Connection diagram
- Hydraulic circuit diagram – Version without “Lateral tilt”
- Hydraulic circuit diagram – Version with “Lateral tilt”
Electrical equipment
Components
- Engine control unit – Deutz EMR3
- 2.8519.074.0/10 – HLHP control unit
- 16050210 – “DAVID” CAN module
- A – Starting and charging
- B – Fuses
- C – Earths
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors, rheostats, diodes and diode boards
- P – Various services
- Q – Safety devices
- R – Diagnostics
- T – Power supply points
Systems
- S001 – Negatives
- S012 – Power supply (+15)
- S003 – Power supply (+30)
- S003A – Power feed (+30)
- S004 – Instrument panel
- S004B – Instrument panel
- S004A – Instrument panel
- S005 – Diagnostics – Accessories
- S005A – Diagnostics – accessories
- S006 – Lights and turn indicators
- S006A – Lights and turn indicators
- S006B – Lights and turn indicators
- S007 – Work lights
- S007A – Work lights
- S008 – Brakes
- S008A – Brakes
- S008B – Brakes
- S009 – Manual air conditioner
- S010 – Windscreen wipers
- S011 – Electronic engine governor
- S012 – Starting
- S013 – Transmission
- S014 – Can Bus
- S015 – Pick-up reel
- S015A – Pick-up reel
- S016 – Float and lateral rotation
- S016A – Float and lateral rotation
- S017 – Feed passage reverser
- S018 – Threshing unit
- S019 – Straw walker
- S020 – Sieve grain loss
- S021 – Straw chopper
- S022 – Grain tank
- S023 – Grain tank discharge pipe
- S023A – Grain tank discharge pipe
- S024 – Rape cutter
WIRING HARNESSES
- 0.015.5464.4/10 – Starter motor – Alternator
- 0.016.6228.4/20 – Front wiring loom
- 0.016.6228.4/30 – Front wiring loom
- 0.016.6229.4/10 – Solenoid valves block
- 0.016.6229.4/20 – Solenoid valves block
- 0.016.6230.4/10 – Frame
- 0.016.6230.4/20 – Frame
- 0.016.6231.4/20 – Rear wiring loom
- 0.016.6232.4/10 – Straw walker sensor
- 0.016.6234.4/20 – Roof
- 0.016.6235.4/10 – Roof lights
- 0.016.6236.4/20 – Fusebox ground
- 0.016.6236.4/30 – Fusebox ground
- 0.016.6237.4/10 – LH threshing drum door emergency switch
- 0.016.6238.4/10 – Grain tank
- 0.016.6239.4/10 – Fusebox
- 0.016.6239.4/20 – Fusebox
- 0.016.6239.4/30 – Fusebox
- 0.018.3464.4/10 – Straw chopper
- 0.017.4700.4/10 – Grain tank work lights
- 0.017.5023.4 – LH rear light
- 0.017.5023.4 – RH rear light
- 0.017.5623.4 – Front handrail work lights
- 0.018.0154.4/10 – Header
- 0.018.0155.4/10 – License plate light
- 0.018.0156.4/20 – Side console
- 0.900.2053.1 – Climate control
- 0.019.0697.4 – Grounds
- 04214410 – Fuel injectors
- 04215317 – Engine control – Machine side
- 04216076 – Engine control – Engine side
- 04216250 – Starter motor control relay
- 06544695 – Power supply for feed passage reverser
- 16050274/10 Sieve work light
- 16056731/10 – Right hand outline marker lights
- 16056731/10 – Left hand outline marker lights
- 16062550 – Feed passage reverser
Calibrations and diagnostics
- SERDIA 2000 level III” software
- SERDIA – Diagnostic socket connection
- SDF Analyser – Diagnostic socket connection
- Fault diagnosis
- Alarms – Engine alarms list
- Alarms – HLHP alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Service Info
HB – AXLES
- Adjusting rear axle toe angle
HH – ELECTRICAL SYSTEM
- Linear actuator
HL – CLEANER UNIT
- Straw walker supports assembly procedure
HM – GRAIN TANK / ELEVATOR
- Elevator and head chain tensioning
