Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR 5095 D → NNZNN702W0BD00001 from the Series 5 D (FARMOTION STAGE 5) family. Language: English; 781 pages.
The corresponding English table of contents contains 38 sections and 356 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 5 D (FARMOTION STAGE 5)
- Model: 5095 D
- Starting serial number: NNZNN702W0BD00001
- Document type: Workshop Manual
- Language: English
- Pages: 781
- File size: 385.56 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 5095 D → NNZNN702W0BD00001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Tightening procedure for engine components
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: cylinder block
- Technical data: crankshaft
- Camshaft technical data
- Safety
Engine accessories
- Starter motor
Transmission
- Connector flange
- Gearbox assembly
- Range gearbox and parking brake assembly
- Dual traction selector unit
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Hydraulic system
- Hydraulic circuit
- 4-way remote control valve
- Hydrostatic steering
Electrical equipment
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Measurement unit
- Wheel parameter
- Tyre type
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- ECUs firmware update
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Alternator, water pump and A/C compressor belt
- Crankshaft pulley
- Tightening procedure for engine components
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Disassembling the cylinder heads
- Blow-by filter
- Oil pump
- Electro-injectors and common rail
- Thermostat valve
- Oil heat exchanger
- Mass air flow sensor
- AdBlue injector
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Throttle valve actuator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Camshaft timing sensor
- Separating the engine from the transmission
- Complete engine
- Engine oil temperature sensor
- Fuel pressure sensor
- Overhauling counter-rotating masses
- Counter-rotating masses
- Engine oil and filter
- Turbocharger exhaust outlet flange
- Crankshaft gears
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Turbocharger oil pipes
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Coolant manifold
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Adjusting oil pump gear backlash
- Crankshaft
- Power take off gear backlash adjustment
- Ancillary utility belt
- Thermostat valves
- Engine coolant pump
- Turbocharger
- EGR valve
- Alternator
- Crankshaft speed sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Water in fuel sensor
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- NOx sensor
- Exhaust gas pressure sensor
- Camshaft
- Renewal of crankshaft rear oil seal
- Ancillary utility drive belt (version on the machine)
C0 – Engine accessories
- Fuel pump
- Fuel filter
- Glow plug
- DOC exhaust silencer
- Aligning flexible element
- Bleeding the fuel circuit
- Replacing the coolant
- Water radiator
- Fan
- Complete radiator-heat exchanger pack
- Intercooler
- Compensation tank
- Filter elements of the air filter
- Diesel radiator
- Fuel and filter and prefilter
- Manual fuel pump
- Fuel tank
- Starter motor
- DOC exhaust silencer
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel prefilter
- Filter mounting plate
- High pressure fuel pump
- Starter motor
- DOC inlet side exhaust flange
- Air compressor
- Drain pipe
- DPF+SCR catalytic converter inlet side exhaust pipe
- Preheat relay
- SCR catalytic converter
- Air filter
- AdBlue tank
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Clutch plates
- Complete gearbox assembly
- Disassembling the secondary shaft
- Disassembling the gearbox input shaft
- Gear shifter rods and fork assembly
- Internal range reduction gear controls
- Pressure plate assembly
- Gear lever cover
- Disassembly of the main shaft
- Conical screw assembly
- Shimming the bearing on the secondary shaft and the gears on the primary shaft
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Rear pinion
- PTO input shaft disassembly
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- Rear PTO drive shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Clutch plate wear check
- Adjusting endfloat of the secondary shaft gears
- Disassembly of the main shaft of a 5-speed gearbox with underdrive
- Secondary shaft – Version without HML
- Assembly of PTO output shaft ring nut
- Parking brake unit assembly
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Right-hand rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Brake housing
- Rear brake discs
- Rear differential
- Removing the rear differential
- Rear differential lock control fork
- Adjusting the bevel gear set and the rear differential
- Correct assembly of differential pins
F0 – Front axle
- Support with front axle
- Front axle
- Complete steering knuckle housing
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Steering cylinders
- Disassembling the steering cylinder
- 4WD shaft
- Front brake discs
- Front axle brake piston
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Adjusting bearing preload
- Assembly and adjustment of the front differential of SDF axles
- Crown wheel and flange tightening torques
- Front axles alignment
- Assembly with pre-load of the bearings for D.T. forks
- Differential locking device adjustment
- Front axle adjusting endfloat
- Wheel hub bearing shims
G0 – Bodywork – Cab – Platform
- Cab door
- Rear side window
- Sun blind
- Air conditioning condenser
- Air conditioning compressor
- Hand throttle
- Cab
- Steering column
- Toolbox
- Steering wheel
- Engine hood
- Engine hood frame
- Rear lift control lever (SAC)
- Parking brake lever
- Rear PTO selector lever
- Rear PTO speed selector lever
- Rear distributor control levers
- Rear screen
- Rear mudguards
- Brake pedals
- Clutch pedal
- Right hand console
- Left hand console
- Instrument cluster
- Brake master cylinders
- Cab access steps
- Driver seat
- Passenger seat
- Screen wash liquid reservoir
- Cab door lock
- Roof panel
- External rear-view mirrors
- Cab carriers
- Empty and charge the air conditioning system
- Cab mat
- Disassembling the lift control lever (SAC)
- Brake fluid reservoir
- Front mudguards
- Dehydrator filter
- Complete air conditioner unit
- Shuttle lever
- Pillars
- Cab
- Side battery mount
- Lower hood guard
H0 – Hydraulic system
- Disassembling the rear ancillary utility distributor
- Disassembling shuttle solenoid valve block
- Rear ancillary distributor
- Oil filter
- Hydraulic trailer braking assembly
- Hydrostatic steering (orbitrol)
- Shuttle solenoid valves assembly
- Resonator
- Brake system flow regulator valve
L0 – Electrical system
- Alternator
- Battery
- Trailer socket
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Engine control unit
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
R0 – Rear lift
- 3-point linkage
- Rear lift – Complete assembly
- Hitch control distributor
- Disassembling the lift control distributor
- Disassembling the lift cylinder
- Disassembling the rear lift
- Lift bushes
- Mechanical draft sensor
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Complete lift
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Front ballasts and support
- Rear wheel ballasts
- Rear tow hitch
- Draw-bar
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
