Document overview
Digital Workshop Manual documentation for model DEUTZ FAHR 5070 DF Keyline → ZKDHA30200RD50001 from the Series 5 DF KEYLINE (FARMOTION STAGE 5) family. Language: English; 550 pages.
The corresponding English table of contents contains 39 sections and 227 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: DEUTZ FAHR
- Family: Series 5 DF KEYLINE (FARMOTION STAGE 5)
- Model: 5070 DF Keyline
- Starting serial number: ZKDHA30200RD50001
- Document type: Workshop Manual
- Language: English
- Pages: 550
- File size: 141.25 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match DEUTZ FAHR 5070 DF Keyline → ZKDHA30200RD50001.
Complete table of contents
Introduction
- Tightening Torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Transmission
- Transmission
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Calibrations and electronic diagnosis
Diagnostic tools
ECUSpace
- ECUs
Diagnostic tool screens
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Download Dataset FARMotion & Flash ECU
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
D0 – Transmission
- Changing the transmission oil
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Separating the clutch housing from the transmission
- Complete gearbox assembly
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjustment of end float on secondary shaft gears
- Disassembling the gearbox input shaft
- Range selector rod
- Rear pinion
- Adjusting the bevel gear set
- 4WD output shaft
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- 4WD shaft
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- 4WD engagement device
- Internal range reduction gear controls
- Replace the parking brake wear shoes
E0 – Rear axle
- Rear axle
- Disassembling the planetary gear unit
- Brake carriers
- Replacing the friction shoes
- Rear differential
- Removing the rear differential
- Bleeding air from the hydraulic brake system
F0 – Front axle
- Front mount
- Front axle
- Planetary reduction gearbox
- Front brake discs
- Front axle brake piston
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
S0 – Wheels
- Front Wheels
- Rear wheel
- Steering angle adjustment
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Contact between handbrake fork and filter tank
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Output hydraulic pipe Oil Leakage
- Damaged O-ring at front axle brakes charging valve block
- NOISE FROM STEERING HYDRAULIC SYSTEM
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- DPF REGENERATION IS NOT POSSIBLE TO PERFORM
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Error Code M28 – FARMotion KF engine series
- Lost connection diagnostic tools
- PTO switch not working
R0 – REAR LIFT
- REAR LIFT JUMP
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
