Document overview
Workshop Manual for SAME EXPLORER 95 → ZKDJT50200RD10001 from the EXPLORER family. Digital PDF in English with 565 pages.
The corresponding English table of contents contains 39 sections and 190 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER
- Model: EXPLORER 95
- Starting serial number: ZKDJT50200RD10001
- Document type: Workshop Manual
- Language: English
- Pages: 565
- File size: 193.27 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 95 → ZKDJT50200RD10001.
Complete table of contents
Introduction
- Tightening torques
- Units of measurement and conversion factors
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of quick couplers
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine monobloc technical data
- Crankshaft technical data
- Piston technical data – Piston rings
- Connecting rod technical data – for pistons without cooling chamber
- Connecting rod technical data – for pistons with cooling chamber
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Pumps
- Identification of the injector type
- Fuel injector technical data
Transmission
- Transmission
- Rear power take off (PTO)
- Hydraulic reverse power shuttle
Rear axle
- Rear axle
Front axle
- Front axle
Hydraulic system
- Ancillary utility distributor 4-way version
- Remote control valve – 6-way version
- Gear pump (22.5 cm³)
- Gear pump (16 cm³)
- Aux base hydraulic circuit
- Aux full opt hydraulic circuit
- Base hydraulic circuit
- Base1 hydraulic circuit
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
Electrical equipment
- Alternator
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
ECU alarms
- ECU ALARMS
- SDF Severity of alarms
Software management
- ECUs firmware update
- ECUs
Method of intervention
- Special tools
B0 – Engine
- Separating the complete engine
- Separating the engine from the transmission
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valve clearance adjustment
- Valve guides check and renewal
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Cylinder head disassembly – 2-valve version
- Cylinder head disassembly – 3-valve version
- Valve springs check
- Heat exchanger
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- Injection pumps, actuator and fuel supply
- Injection pump timing
- Injector assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injector checks
- Injection pumps control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Adjusting electronic actuator
- Power adjustment data table
- Mechanical governor drive unit and electronic governor support
- Water pump
- Thermostat
- Checking the thermostat
- Cooling and intake ducts
C0 – Engine accessories
- Draining and filling the coolant
- Intercooler
- Cyclone filter
- Expansion tank
- Air filter
- Fuel and filter and prefilter
- Water radiator
- Aspirator fan
- Exhaust silencer
- Drain pipe
- Intermediate manifold
- Diesel fuel tank
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- External reverse shuttle control
- External gear selector control
- External range selector control
- Gear lever
- Shuttle lever
- Range shift lever
- 4WD selector lever
- Gearbox and shuttle assembly – Complete assembly
- Gearbox and shuttle assembly – 5-speed version
- Removing the gearbox and shuttle assembly – Complete assembly
- Shuttle shaft
- Disassembly of the main shaft
- Disassembly of the secondary shaft
- Gearbox mount and gear selector rods
- Secondary shaft – 5-speed version
- Removing dual traction output shaft – 4-range version
- Clutch plate
- Clutch thrust bearing
- Clutch thrust bearing
- Removing pinion – 4-range version
- Adjustment of the differential – Bevel gear set
- Pump drive PTO – Outer gear
- Pump drive PTO – Inner gear
- PTO output shaft – 2-speed versions
- Groundspeed PTO flange shaft
- P.T.O. Synchro engagement device
- Adjusting the parking brake lever
- PTO clutch
- Disassembly of the PTO clutch
E0 – Rear axle
- Rear axle
- Carrier with front axle
- Brake flange
F0 – Front axle
- Front axle
- 4WD shaft
G0 – Bodywork – Cab – Platform
- Rear mudguards
- Right hand console
- Left hand lever cover
- Instrument panel
- Dashboard
- Parking brake lever
- Steering wheel
- Roll bar
- Seat
- Access ladders
- Footboards
- Lower hood guard
- Brake fluid reservoir
- Engine hood
- Platform deflectors
H0 – Hydraulic system
- Hydraulic steering pump
- Ancillary pump
- Oil radiator
- Rear auxiliary utility distributor
L0 – Electrical system
- Battery
R0 – Rear lift
- Rear lift with distributor
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
- Drawbar
Wiring diagrams
- Wiring section
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
F0 – FRONT AXLE
- Bevel gear set loosing screws
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – Toolkit: Electronic diagnosis of 1000 series engines with WoodWard ECU
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
