Document overview
Digital Workshop Manual documentation for model SAME Virtus 120 → ZKDAZ902W0TS20001 from the VIRTUS family. Language: English; 1,746 pages.
The corresponding English table of contents contains 55 sections and 468 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: VIRTUS
- Model: Virtus 120
- Starting serial number: ZKDAZ902W0TS20001
- Document type: Workshop Manual
- Language: English
- Pages: 1,746
- File size: 327.88 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Virtus 120 → ZKDAZ902W0TS20001.
Complete table of contents
Introduction
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Motor description – construction type
- Engine description – Views of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Usage – Starting procedure
- Use – exhaust gas after-treatment systems
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Care and maintenance work – Fuel distribution system
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Engine protection treatment
- Technical data – Tools
Transmission
- Views of transmission
- Transmission
- Transmission
- Hydraulic reverse shuttle
- Rear PTO
- Pressure measurement points
Rear axle
- Rear axle
- Rear differential, mechanical version
- Rear differential with ASM
Front axle
- Front axle 4 WD
- Disc type front differential lock (ASM)
- 4WD front axle steering cylinder
- Planetary reduction gearbox with 4 WD axle
- Front brakes
Hydraulic system
- Distributor hydraulic circuits
- Transmission hydraulic circuits
- Hydraulic pumps unit
- Power steering pump
- Transfer pump
- Suction pump filter
- HYDAC delivery line filter
- Pressure regulator valve unit
- Services command unit
- H-M-L block
- Shuttle control unit
- 60 l/min. ECO AUX block
- Braking system
- Park Brake
- Power steering SDD 125-250cc
- Distributors unit – Mechanical version
- Distributors unit – Electrical version
- Front axle suspension
- 3-way priority valve, suspended axle – Mechanical distributor version
- Bistable valve for LS signal, suspended axle – Electronic distributor version
- Four-wheel drive
- Rear PTO
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket connection
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Diagnostic tool screens
- ECU interrogation
- HLHP control unit diagnostics (SW SP272AS) – “Monitor” screen for ART/PC Tester
- HLHP control unit diagnostics (SW SP272AS) – “TEST” screen for ART/PC Tester
- HLHP control unit diagnostics (SW SP272AS) – “Alarms” screen for ART/PC Tester
Commissioning and calibrating the tractor
- Commissioning (939447/20) – Basic procedure
- Instrument calibration (939402/02) – Connection to the instrument
- Instrument calibration (939402/02) – Edit configuration
- Instrument calibration (939402/02) – Edit kph – mph parameter
- Instrument calibration (939402/02) – Edit / enter wheel constant
- Instrument calibration (939402/02) – Setting parameters with control push buttons
- Instrument calibration (939402/02) – Park and Light function
- Commissioning (939447/20) – Eeprom re-initialisation
- Commissioning (939447/20) – Line end programming of the tractor
- Commissioning (939447/20) – Accelerators calibration
- Commissioning (939447/20) – Clutch pedal calibration
- Commissioning (939447/20) – Options selection
- Transmission calibration (939448/01) – Calibration of the shuttle clutches
- Transmission calibration (939448/01) – When to calibrate the HML clutches
- Transmission calibration (939448/01) – When to calibrate the Stop and Go function
- Commissioning (939447/20) – Lift calibration
- Commissioning (939447/20) – Distributors configuration
- Commissioning (939447/20) – Steering sensor calibration
- Commissioning (939447/20) – Enable Energy Saving
- Commissioning (939447/20) – Automatic climate control calibration
- Commissioning (939447/20) – Brand Monitor calibration
- Commissioning (939447/20) – Air Pressure Setting (versions with WoD)
- Commissioning (939447/20) – ISOBUS Setting
ECU alarms
Engine alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Transmission alarms
- Transmission alarms
Instrument panel alarms
- Alarms – Instrument alarms list
HLHP alarms
- HLHP2 Service ECU alarms “User Control”
- HLHP2 Service ECU alarms “User Control”
- HLHP2 Service ECU alarms “User Control”
AC system alarms
- Manual Air Conditioner Alarms
- Automatic Climate control unit alarms list
Lift alarms
- Lift E.C.U. Alarms
Electrohydraulic control valve alarms
- E.H. Distributors Alarms List
Software management
- Engine dataset upgrade
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
- Workshop tools for engine disassembly and reassembly (Lv.3)
- Workshop tools for transmission disassembly and reassembly
B0 – Engine
- Replace the crankshaft O-ring (flywheel end)
- Fitting and removing seal seat
- Fitting and removing transition pipe
- Line
- Removal and refitting of the oil sump pan.
- Closing components
- Topping up with oil
- Removal and refitting of the flywheel (fixing elements)
- Removal and refitting of the cylinder head cover
- Support
- Intermediate gear
- Removal and refitting of the oil cooler
- Lubricating oil filter console
- Disassembling and assembling the oil suction pipe
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Fitting and removing the high pressure pump
- Removing and fitting the injector
- Removing and fitting the rail
- Removing and fitting the charge air duct
- Removal and refitting of the charge air manifold
- Intake manifold (turbocharger)
- Charge air manifold
- Charge air duct
- V-belt pulley
- Actuating elements
- V-belt pulley
- Disassembling and assembling the thermostat
- Checking the thermostat (after removal)
- Line
- Line
- Line
- Connection (crankcase, exhaust gas recovery, coolant pipe)
- Removing and fitting the compensation pipe (exhaust gas recirculation system)
- Pipe (thermostat housing, exhaust gas recovery, coolant pipe)
- Removal and refitting of the turbocharger
- Removal and refitting of the turbocharger
- Exhaust manifold (turbocharger)
- Exhaust manifold (turbocharger)
- Exhaust manifold (turbocharger)
- Removing and fitting the belt tensioner (ribbed V-belt)
- Removing and fitting the console (ribbed V-belt)
- Engine mounting
- Engine mounting
- Engine mounting
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Connector casing
- Console
- Removing and fitting hydraulic pump drive
- Separating engine from transmission
- Complete engine
- A/C compressor fan and compressor belt
- Tension adjustment of the fan and air conditioning compressor drive belt
- Alternator, fuel pump and coolant pump drive belt
- Check the connecting rod shank
- Removing and fitting pistons (L3)
- Check the piston
- Removing and fitting the piston rings
- Checking piston rings
- Pressure sensor (L3)
- Disassembling and assembling the cylinder head (fasteners)
- Pressure transducer (L3)
C0 – Engine accessories
- Fuel prefilter
- Fuel filter
- Fuel line
- Fuel delivery pump
- Oil measuring device
- Removing and fitting the fuel pipes (injector, rail, high pressure pump)
- Blower fan
- Disassembling and assembling the exhaust manifold
- Removal and refitting of the exhaust manifold
- Removing and fitting the alternator (retainer bracket)
- Removing and fitting the alternator (fastener elements)
- Disassembly and assembly of the starter
- Disassembly and assembly of the starter
- Alternator
- Alternator
- Camshaft speed sensor
- Removal and refitting of the glowplugs
- Changing the coolant and flushing the circuit
- Cooler
- Intercooler
- Fuel tank
- Exhaust pipe – Tractor with cab
- Catalytic converter
D0 – Transmission
- Remove the hydraulic reverse shuttle
- Hydraulic reverse shuttle unit
- Clutch assembly: Forward Drive
- Clutch assembly: Reverse
- HML unit assembly procedure – Assembly standard: 939177
- Shimming Secondary Shaft Bearing – Assembly standard: 939177
- Shimming HML Shaft – Assembly standard: 939177
- Range gearbox and Creeper gears
- Changing the transmission oil
- Changing the transmission oil
- Removing the supercreeper gear unit.
- Supercreeper gear unit
- Supercreeper gear shaft
- Adjusting the range shaft
- Assembling the range selector assembly
- Clutch housing – separation from transmission
- Clutch housing – separation from transmission
- Shuttle unit – Complete assembly
- Disassembly of the shuttle unit
- Disassembly of the cover unit
- Disassembly of the forward drive clutch assembly
- Disassembly of the reverse drive clutch assembly
- Removing the Low range clutch – Version with HML
- Disassembling the HML unit
- Refitting and adjusting HML unit
- Removing and refitting outer HML housing
- Disassembling the HML planetary gear carrier
- Removing the gearbox input shaft
- Gearbox input shaft – Version with HML
- Torsional spring plate
- Primary shaft disassembly – Version with HML
- Secondary shaft disassembly – Version with HML
- Complete gearbox assembly – Version with HML
- Assembling and adjusting gearbox
- Adjusting differential – bevel gear set
- Adjustment of pinion and crown wheel backlash
- Removing the rear pinion
- Removing dual traction selection mechanism
- Disassembly of the 4WD engagement device
- Disassembly of dual traction output shaft
- Disassembly of the PTO clutch
- Pump drive PTO – Outer gear
- Pump drive PTO – Inner gear
- PTO output shaft – 4-speed version
- Disassembling the PTO output shaft – 4-speed version
- Disassembling the PTO flange shaft – 4-speed version
- Disassembling the ground speed PTO flange shaft
E0 – Rear axle
- Adjustment of pinion position
- Adjustment of the differential bearings preload
- Right-hand rear axle
- Removing right/left hand rear axle
- Left-hand rear axle
- Removing rear differential
- Park Brake assembly
- Park Brake unit disassembly
F0 – Front axle
- Front mount
- Front axle 4WD
- Adjusting the front axle end float
- 4WD shaft
- Steering sensor actuator plate orientation
- Assembly and adjustment of the front differential of SDF axles
- Adjusting differential preload and pinion-crown wheel backlash
- Pinion positioning and preload adjustment
- Adjusting the differential lock
- Crown wheel and flange tightening torques
G0 – Bodywork – Cab – Platform
- Cab
- Lifting cab
- Engine cowl
- Battery mount
- Cab access steps
- Fenders
- Air conditioning system controls – High-visibility roof system
- A/C system – Version with standard roof
- Air conditioning unit – Version with high visibility roof
- Condenser – Version with high visibility roof
- Dehydrator filter – Version with high visibility roof
- Disassembling the condenser
H0 – Hydraulic system
- Pressure transducer / Temperature sender (intake air)
- Rear ancillary utility distributor
- Bleeding the braking circuit
- Bleeding brake circuit (brake Booster pumps)
- Brake proportioning valve
- Shuttle solenoid valves assembly
- 4-rear way ancillary utility distributor
- 6-rear way ancillary utility distributor
- Replacing positioning for automatic release
L0 – Electrical system
- Clutch pedal potentiometer
- Accelerator pedal position sensor
M0 – Front PTO
- Front PTO
- Disassembling PTO unit
- Disassembling front PTO clutch
- Front PTO shaft
R0 – Rear lift
- Hitch – complete assembly
- Disassembly of the lift- complete assembly
- Lift cylinder
- Bushes
- Auxiliary lift cylinders
- Disassembly of the lift control valve
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- 3-point linkage
S0 – Wheels
- Front wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tightening Torques for Tow Hitches
- Standard fastener hardware: Tightening torque/Tension forces
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column switch)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine governor
- S002 – Preheating
- S003 – Starter
- S004 – Lift
- S005 – Lights
- S006 – work lights – version with 4 lights
- S007 – work lights – version with 8 lights
- S008 – Windscreen wiper
- S009 – Instrument panel
- S010 – Wolp Display
- S011 – Audio system – i-Monitor
- S012 – Manual air conditioner
- S013 – Automatic air conditioning
- S014 – Transmission with mechanical action distributors
- S014 – Transmission with electronic action distributors
- S015 – PTO
- S016 – Accessories
- S017 – Can Bus
- S018 – Can Bus – distributors line
- S019 – Can Bus – engine line
- S020 – Brakes
- S021 – Trailer brake
- S022 – Diagnostics with manual climate control
- S023 – Diagnostics with automatic climate control
- S024 – Distributors with mechanical action
- S025 – Distributors with electrical action
- S026 – ISO 11783 line
Wiring harnesses
- 0.011.3797.3 – SBA-ASM
- 0.011.3824.4/10 – Rotating beacon
- 0.012.2756.3 – Front PTO solenoid valve
- 0.014.0002.4 – Supplementary arm work lights – Version with front lift
- 0.014.1567.4/20 – Front windscreen wiper
- 0.014.1645.4/10 – ITA-D Air braking pressure switch
- 0.014.8453.4 – Front wiper motor – fixed windscreen version
- 0.016.1001.4/20 – Hydraulic trailer braking valve
- 0.019.2884.4/30 – Rear wiring loom
- 0.019.2889.4 – Rear distributors
- 0.019.3018.4/20 – Front wiring loom
- 0.019.3708.4/30 – Central wiring loom
- 0.019.3711.4/10 – Right hand transmission with mechanical action distributors
- 0.019.3732.4/10 – Rear mudguard controls
- 0.019.3852.4/10 – Battery wiring (+)
- 0.019.3853.4/10 – Battery wiring (-)
- 0.019.3870.4/10 – Front light-horn
- 0.019.4044.4/10 – TC display
- 0.019.4067.4/20 – Instrument panel
- 0.019.4175.4/10 – Cab front lights
- 0.019.4379.4 – Cab under roof
- 0.019.5694.4/10 – Cab roof with automatic climate control
- 0.019.5695.4/10 – Cab roof work lights
- 0.019.5702.4 – ISO 11786
- 0.019.6012.4 – work lights
- 0.019.8827.4 – Rapid steer system (SDD)
- 0.019.8844.4 – Roof
- 0.019.9059.4/10 – ISO 11783 – Cab line
- 0.019.9513.4/10 – Right hand transmission with electrical action distributors
- 0.019.9586.4 – ISO 11783 – Rear line
- 0.019.9645.4 – I-monitor
- 0.019.9652.4 – Agrosky VG
- 0.019.9653.4 – Agrosky AS
- 0.020.0726.4 – Fuel pre-filter
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
B0 – ENGINE
- Flushing the lubrication circuit
- Engine pulley detachment
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
- Operator’s Manual Update
G0 – BODYWORK – CAB
- Air conditioning with error U90
- Air conditioning system recharging
- Mechanical cab suspension brackets
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- PNEUMATIC TRAILER BRAKE CYLINDER
- SDD steering unit position sensor and solenoid valve replacement
- L0 – ELECTRIC AL SYSTEM
