Document overview
Digital Workshop Manual documentation for model SAME TTCD 7.8 L06 Stage4 from the Tractor components – Engine – DEUTZ AG Stage 4-5 family. Language: English; 356 pages.
The corresponding English table of contents contains 3 sections and 169 individual topics.
Main sections included
- Method of intervention
Document details
- Brand: SAME
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TTCD 7.8 L06 Stage4
- Document type: Workshop Manual
- Language: English
- Pages: 356
- File size: 91.10 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME TTCD 7.8 L06 Stage4.
Complete table of contents
Method of intervention
B0 – Engine
- Disassembling and assembling crankcase breather
- Replacing the crankshaft seal ring
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Check protrusion of the cylinder sleeve
- Removing and fitting the cylinder sleeve (milled) together with the piston and the connecting rod shank.
- Cylinder liner check
- Fitting and removing the cylinder sleeve
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft bearings
- Assembly and disassembly of piston cooling nozzles
- Removing and fitting the camshaft bearing
- Checking the camshaft bearing
- Removing and refitting crankshaft bearing cap
- Blanking tool (crankcase)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Fitting and removing the lubricant oil filter
- Fitting and removing the lubricant oil filter
- Hole blanking screw (cast iron lubricant oil sump)
- Oil filler neck
- Disassembling and assembling the V-belt pulley
- Disassembling and assembling the torsional vibration damper
- Removing and fitting the vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear on the flywheel
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft
- Check the endfloat of the crankshaft
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Check the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Compression test
- Disassembling and assembling the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Measuring piston protrusion
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
- Replacing the valve stem gasket (with cylinder head installed on engine)
- Replacing the injector bush
- Clean the injector bush.
- Cleaning the injector bush seat
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Check the camshaft
- Check and adjust valve clearances
- Removing and fitting the rockers and rocker arm carriers
- Disassembly and assembly of the control elements
- Disassembling and assembling the oil cooler
- Disassembling and assembling the oil cooler
- Disassembling and assembling the lube oil cooler housing
- Disassembling and assembling the lube oil cooler housing
- Closing components
- Closing components
- Closing components
- Coolant pipes (Lubricant oil cooler housing)
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the high pressure pump (fastener elements)
- Removing and fitting the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (2000 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembly and assembly of the rail pressure sensor
- Fuel line Connector elements
- Fuel pipes (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Vibration damper (installation position)
- Disassembling and assembling charge air pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Heat shield
- Removing and fitting the coolant pump
- Assembling and disassembling the thermostat
- Testing the thermostat (after removal)
- Removal and installation of the thermostat housing
- Removing and fitting the connector pipe (coolant pump – exhaust gas recirculation)
- Removing and fitting the connector pipe (thermostat housing, exhaust gas recirculation, coolant line)
- Removing and fitting belt tensioner (ribbed V belt)
- Removing and fitting the mounting plate (ribbed V-belt, level 1)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Removing and refitting idler roller (poly-V-belt, level 1)
- Removing and refitting idler roller (fan mount – poly-V belt, level 1)
- Mount (Assembly parts – poly-V belt, level 2)
- Disassembling and assembling the exhaust manifold
- Removing and fitting the exhaust flange (radiator – mixer pipe)
- Removing and fitting the exhaust flange (radiator – Venturi pipe)
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Heat shield
- Mount (radiator – exhaust gas recirculation)
- Disassembling and assembling the turbocharger
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil pipe (turbocharger with regulator)
- Removing and fitting the adapter (lubricant oil return line)
- Removing and fitting the lubricant oil return pipe (lower section) (turbocharger with regulator)
- Removing and fitting the lubricant oil return pipe (lower section) (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (upper section) (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (upper section) (turbocharger with regulator)
- Removing and fitting the compensator (connection between the two turbochargers)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and refitting alternator (poly-V-belt, level 2)
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- Disassembly and refitting of the intake air pressure/temperature sender
- Disassembly and refitting of the intake air pressure/temperature sender
- Connector cable (turbocharger without regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
- Charge air radiator
- Removing and refitting the diesel particulate filter
- Blanking elements (crankcase, PTO-A)
C0 – Engine accessories
- Technical data – Pressure/temperature transmitter
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure transducer
- Pressure sensor
- Technical data – Pressure transducer
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Temperature sender
- Technical data – Temperature transmitter
- Speed indicator
- Technical data – Speed indicator
- technical specifications – NOx sensor (12 V)
- Disassembling and assembling the cylinder head (fasteners)
- Manual fuel pump
- Removing and fitting the heater
- Pressure transducer (exhaust back-pressure).
- Air pressure/temperature sender (intake air)
- Fitting compensator (turbocharger)
- Pipe (pressure transducer)
- Pipe (pressure transducer)
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Disassembling and assembling the temperature sender
- Disassembling and assembling the temperature sender
- Connection (Starter)
- Alternator
- Starter (fasteners)
- Fitting and removing the cable guide
- Temperature sender (coolant)
- Fitting the pressure transducer (intake air)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Relay (heater, thermo-starter, glow plugs)
- Wiring harness (fasteners)
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
- Protective cap (relay)
- Heater (connector line)
- Check the seal of the cooling system
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Crankshaft speed sensor
- Disassembling and assembling the NOx sensor
- Disassembling and assembling the pressure transducer (exhaust back-pressure)
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR delivery pump (Selective Catalytic Reduction)
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- V-Band clamp.
- VBand clamp (turbocharger)
- SCR delivery pump (Selective Catalytic Reduction)
