Document overview
Digital Workshop Manual documentation for model SAME TTCD 6.1 Stage 5 from the Tractor components – Engine – DEUTZ AG Stage 4-5 family. Language: English; 199 pages.
The corresponding English table of contents contains 19 sections and 84 individual topics.
Main sections included
- Safety
- General Information
- Technical data
- ENGINE – Disassembly, assembly and checks
- ENGINE ANCILLARIES – Disassembly, assembly and checks
Document details
- Brand: SAME
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TTCD 6.1 Stage 5
- Document type: Workshop Manual
- Language: English
- Pages: 199
- File size: 26.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME TTCD 6.1 Stage 5.
Complete table of contents
Safety
- Safety
General Information
- Introduction
- Tightening Torques
Technical data
- Differential pressure transducer (diesel particulate filter) – (B61)
- Pressure sensor (Rail) – (B49)
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (exhaust gas recirculation) – (B64)
ENGINE – Disassembly, assembly and checks
GENERIC
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Idler roller (poly-V-belt, level 1)
- Removing and refitting the idler roller (poly-V-belt, level 1)
- Removing and refitting the idler roller (poly-V-belt, level 2)
- Removing and fitting the belt tensioner (poly-V belt, level 2)
CYLINDER BLOCK
- Blanking tool (crankcase)
CRANKSHAFT
- Checking the camshaft bearing
- Removing and fitting and the crankshaft bearing cap
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the torsional vibration damper
- Removing and fitting the sensor wheel
CYLINDERS – PISTONS – CONNECTING RODS
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
CYLINDER HEAD
- Eye-bolt for transporting (cylinder head)
- Checking compression
- Removing and fitting the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Removing and fitting the valves
- Checking valves, valve guides, valve springs and valve recess
- Blanking elements (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Checking and setting valve clearance (6 cylinder)
- Assembly and disassembly of the distribution valve
- Removing and refitting the valve timing system
- Disassembly and assembly of the control elements
INJECTION SYSTEM
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (2000 bar injection system)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Fuel pipe (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Vibration damper (installation position)
COOLING
- Blanking screws (thermostat housing)
- Flexible hose connector (thermostat box)
INTAKE MANIFOLD
- Disassembling and assembling charge air pipe
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Removing and fitting the mount (exhaust gas recovery)
- Removing and fitting connector pipes (cylinder head – radiator – exhaust gas recirculation)
- Disassembling and assembling the temperature sender
- Removing and fitting the pressure transducer
- Pipe (exhaust pipe – pressure transducer)
- Charge air radiator
TURBOCHARGER
- Removing and fitting turbocharger (turbocharger with regulator)
- Removing and fitting the lubricant oil pipe (turbocharger with regulator)
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil pipe (turbocharger without regulator)
- Removing and fitting the lubricant oil return pipe (lower section)
- Removing and fitting the lubricant oil return pipe (upper section)
- Removing and fitting the lubricant oil return pipe (upper section)
- Removing and fitting pipe (crankcase – regulator unit – thermostat housing)
- Fitting the compensator
- Connector cable (turbocharger with regulator – charge air intercooler)
- Connector cable (turbocharger without regulator – charge air intercooler)
ELECTRICAL ACCESSORIES
- Air pressure/temperature sender (intake air)
ENGINE ANCILLARIES – Disassembly, assembly and checks
GENERIC
- Fastener elements (wiring bundle)
- Fastener elements (alternator)
PRE-HEAT SYSTEM
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Removing and fitting the charge air elbow pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
EXHAUST SILENCER
- Removing and refitting the diesel particulate filter
ELECTRIC COMPONENTS
- Removing and refitting the alternator (poly-V-belt, level 2)
- Removing and fitting the V-belt pulley (version with locking cone)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Removing and fitting the mounting console (poly-V-belt, level 2)
- Alternator
- Alternator
- Temperature sender (exhaust gas)
