Document overview
Workshop Manual PDF for SAME SOLARIS 45 → ZKDS120XV0MS20001, SOLARIS (STAGE 3A) family. Document language: English; 747 pages.
The corresponding English table of contents contains 43 sections and 271 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: SOLARIS (STAGE 3A)
- Model: SOLARIS 45
- Starting serial number: ZKDS120XV0MS20001
- Document type: Workshop Manual
- Language: English
- Pages: 747
- File size: 220.94 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME SOLARIS 45 → ZKDS120XV0MS20001.
Complete table of contents
Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Transmission
- Transmission
- Rear PTO and Mid PTO
Rear axle
- Brakes and rear axle assembly
Front axle
- Front axle
Hydraulic system
- Gear pump
- Differential lock control assembly
- Steering circuit
- Power steering valve
- Remote control valve
Calibrations and electronic diagnosis
Diagnostic tool screens
- Baruffaldi electromagnetic clutch
- Operator seated sensor ECU (p/n 2.8519.106.0)
Method of intervention
B0 – Engine
- PREPARATION FOR DISASSEMBLY
- Engine – Separation from the transmission
- ENGINE
- Compression test
- engine block, crankshaft, pistons and sump
- Inspection of the engine monobloc
- Inspection of the crankshaft
- Fan – alternator drivebelt
- A/C fan – compressor drivebelt
- Crankshaft pulley
- Flywheel bearing
- Timing gears and flywheel
- Inspection of the flywheel and ring gear
- Inspection of the pistons, piston rings and gudgeon pins
- Inspection of the connecting rods
- Inspection of the camshaft
- Inspection of the camshaft
- Inspection of the idler gear
- Inspection of the valves, valve guides and valve seats
- Valve clearances
- Inspection of the rocker arms and rocker shaft
- Cylinder head and valve train components
- Inspection of the cylinder head
- Inspection of the valve springs
- Inspection of the valve pushrods
- Renewal of the jets
- Lubrication System
- Inspection of the lubrication system
- Fuel System
- Inspection and adjustment of the fuel system
- Inspection of the fuel lift pump
- Injection pump
- Inspection of the fuel injection pump camshaft
- Inspection of the fuel injection pump camshaft
- Fuel injection nozzle
- Maintenance of the injector nozzles
- Governor
- Cooling system
- Inspection of the cooling system
- Engine air intake pipe
- Intake and exhaust systems
- Inspection of the air intake and exhaust system
C0 – Engine accessories
- Engine cooling system radiator
- Expansion tank
- Fan
- Air cleaner assembly
- Fuel filter
- Fuel tank – Fuel tank float switch
- Auxiliary fuel tank
- Engine stop keyswitch
- Exhaust pipe – tractor with cab
- Engine stop keyswitch
- Alternator
- Alternator
- Starter motor
- Starter motor
- Disassembly of the starter motor
D0 – Transmission
- Clutch plate
- Checking clutch plate wear
- Clutch release bearing
- Clutch release forks
- Clutch housing
- Disassembly of the gearbox input shaft
- Disassembly of the main shaft
- Disassembly of the secondary shaft
- Gearbox and shuttle assembly – complete unit
- Gearbox and shuttle assembly – complete unit
- Range gearbox and differential assembly – complete unit
- Gearbox input shaft – oil seal renewal
- Bevel gear pair
- Disassembly of 4WD output shaft and groundspeed PTO
- Creeper – synchronizer renewal
- PTO output shaft.
- Disassembly of the PTO output shaft.
- Removal of the PTO output shaft
- Parking brake
- Adjustment of the bevel gear pair
E0 – Rear axle
- Left hand rear axle
- Disassembly of LH/RH rear axle
- Rear differential
- Disassembly of the rear differential
- Rear axle brake discs
F0 – Front axle
- Front support
- Front axle – complete assembly
- Steering cylinders
- Steering cylinders disassembly
- Steering knuckle housing and axle shaft
- Disassembly of the bevel gear pair
- Propeller shaft – Front axle drive shaft
- Planetary reduction gear
- Disassembly of the planetary reduction gear
G0 – Bodywork – Cab – Platform
- Cab
- Hood and side panels
- Cab access steps
- Adjustable front fenders
- Cab door lock – tie-rod
- Instrument panel
- Left-hand rear cab pillar – screenwash reservoir
- Right-hand console
- Left-hand console
- Instrument panel
- Centre console
- RH rear cab pillar trim
- A/C system air intake filters
- Cab roof
- Seat
- A/C system – Version with standard roof
- Air conditioning compressor
- Condenser
- Receiver-dryer
- Evaporator assembly
- Air conditioner fan
- Bistable pressure switch for compressor clutch engagement/disengagement
- Steering wheel
- Adjustment of the lift control valve levers
- Remote valve control levers
H0 – Hydraulic system
- Pump for hydraulic lift and auxiliary services and power steering system
- Transmission oil filter assembly
- Power steering valve – Complete assembly
- Power steering disassembly
- Pressure relief valve – lift control valve
- Lift locking shut-off valve
- Remote control valve
- Remote control valve
- Control rods
- Double/single acting conversion valve
L0 – Electrical system
- Battery
- Fuse and relay assembly
- Electrostatic unit
- Parking brake switch
- Adjustment of the parking brake switch
- Brake lights switches
- Adjustment of the brake light switches
- Steering column switch
- Control buttons – RH console
M0 – Front PTO
- Pump – clutch assembly – brake
- PTO output shaft
- Solenoid valve
N0 – Front lift
- Front lift – version with front PTO –
- Cylinder
R0 – Rear lift
- Rear lift – complete assembly
- Rear lift – complete assembly
- Adjustment of the rear lift
- Lift cylinders
- Lift cylinders
- Renewal of the rear lift bush
- Lift arms
- Hydraulic lift control valve
- Disassembly of the lift control valve
- Three-point linkage with mechanical adjustment
S0 – Wheels
- Front wheels
- Rear wheels
V0 – Ballast – towing hitches
- Support and towing hitch
Wiring diagrams
Introduction
- Structure of the unit
- Wiring and components index
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Components
Systems
- Earthing points
- Starting
- Control unit – Fan
- Steering column lights switch
- Instrument panel
- Cab
- Aereo cab
- PTO
- Front axle differential lock
- Brakes
Wiring harnesses
- Wiring harnesses
- Positions of front wiring connectors
- Front PTO wiring – 0.014.2645.4
- Positions of front PTO wiring connectors.
- Front lights wiring – 0.014.7599.4
- Positions of front light wiring connectors
- Compressor wiring – 0.014.7601.4
- Positions of compressor wiring connectors
- Front wiring with cab
- Positions of front wiring connectors with cab
- Central wiring – 0.012.6949.4
- Positions of central wiring connectors
- Solenoid valve wiring – 0.014.1482.4
- Positions of solenoid valve wiring connectors
- Rear wiring – 0.013.1452.4/10
- Positions of rear wiring connectors
- Remote valve wiring – 0.012.6955.4
- Rear lights wiring – 0.014.7602.4
- Positions of rear light wiring connectors
- Aereo cab wiring – 0.014.7593.4
- Positions of aereo-cab wiring connectors
- Cab power supply – 0.014.7594.4
- Positions of cab power supply wiring connectors
- Air conditioning system – 0.014.7596.4
- Position of air conditioner wiring connectors
- Cab earth wiring – 0.015.0031.4
- Positions of cab earth wiring connectors
- Worklights-number plate light- flashing light – 0.014.7595.4
- Positions of worklight, number plate and flashing light wiring connectors
- Flashing light wiring – 0.014.7591.4
- Positions of flashing light wiring connectors
- Windscreen wipers – 0.014.7598.4
- Positions of windscreen wiper wiring connectors
- Radio wiring – 0.014.7600.4
- Positions of radio-loudspeaker wiring connectors
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- Technical Documentation DVD 06/2009
- SDF LUBRICANTS: Lubricant oils and coolant fluids
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
- Technical Documentation DVD 12/2008
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Solaris input shaft oil seal leakages
E0 – REAR AXLE
- Solaris brake boot new P/N
F0 – FRONT AXLE
- Failure of front axle final drives while performing heavy-duty tasks
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Range lever accidental release – 2.0
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
