Document overview
Digital Workshop Manual documentation for model SAME Perkins 400 Series from the Tractor components – Engine – Perkins family. Language: English; 546 pages.
The corresponding English table of contents contains 5 sections and 176 individual topics.
Main sections included
- Safety
- General Information
- Alarms
- ENGINE – Disassembly, assembly and checks
Document details
- Brand: SAME
- Family: Tractor components – Engine – Perkins
- Model: Perkins 400 Series
- Document type: Workshop Manual
- Language: English
- Pages: 546
- File size: 60.65 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Perkins 400 Series.
Complete table of contents
Safety
- Important Safety Information
General Information
- General information
- Glossary of Electronic Control Terms
- Electronic Control System Components
- Cleanliness of Fuel System Components
- Fuel System
- Air Inlet and Exhaust System
- Clean Emissions Module
- Lubrication System
- Cooling System
- Basic Engine
- Engine Electrical System
- Fuel System (Testing and Adjusting)
- Air Inlet and Exhaust System (Testing and Adjusting)
- Lubrication System (Testing and Adjusting)
- Cooling System (Testing and Adjusting)
- Basic Engine (Testing and Adjusting)
- Electrical System (Testing and Adjusting)
Description
- Engine Design
- Fuel Injection Lines
- Fuel Injection Pump
- Fuel Injectors
- Fuel Filter Base (Secondary Fuel Filter Base)
- Fuel Manifold (Rail)
- Lifter Group
- Rocker Shaft
- Valve Mechanism Cover
- Valve Mechanism Cover
- Cylinder Head Valves
- Cylinder head
- Turbocharger
- Exhaust Gas Valve (NRS) (Throttle Valve)
- Exhaust Gas Valve (NRS)
- Exhaust Cooler (NRS)
- Inlet Manifold
- Exhaust Manifold
- Camshaft
- Engine Oil Lines
- Engine Oil Relief Valve
- Engine Oil Pump
- Engine Oil Pan
- Engine Oil Pan (Engines With a Balancer)
- Crankcase Breather
- Water Temperature Regulator
- Cylinder Block
- Crankshaft
- Connecting Rod Bearing Journal
- Main Bearing Journal
- Connecting Rod
- Piston and Rings
- Balancer
- Housing (Front)
- Gear Group (Front)
- Flywheel
- Flywheel Housing
- Crankshaft Pulley
- Belt Tension Chart
- Fan Drive
- Engine Lifting Bracket
- Alternator and Regulator
- Electric Starting Motor
- Coolant Temperature Sensor
- Engine Oil Pressure Switch
- Inlet Manifold Temperature Sensor
- Inlet Manifold Temperature and Pressure Sensor
- Temperature Sensor (DPF Inlet)
- Temperature Sensor (DOC Inlet)
- Speed/Timing Sensor
- Glow Plugs
Alarms
- M142:Calibration memory – Erratic, intermittent or incorrect
- Component Location
- Troubleshooting list
- Troubleshooting 01
- Troubleshooting 02
- Troubleshooting 03
- Troubleshooting 04
- Troubleshooting 05
- Troubleshooting 06
- Troubleshooting 07
- Troubleshooting 08
- Troubleshooting 09
- Troubleshooting 10
- Troubleshooting 11
- Troubleshooting 12
- Troubleshooting 13
- Troubleshooting 14
- Troubleshooting 15
- Troubleshooting 16
- Troubleshooting 17
- Troubleshooting 18
- Troubleshooting 19
ENGINE – Disassembly, assembly and checks
- Fuel Filter Base – Remove and Install (Secondary Fuel Filter)
- Fuel Manifold (Rail) – Remove and Install (4 Cylinder Engines)
- Fuel Injection Lines – Remove and Install (4 Cylinder Engines)
- Exhaust Cooler (NRS) – Remove and Install (4 Cylinder Engines)
- Throttle Valve (Intake Air) – Remove
- Throttle Valve (Intake Air) – Install
- Fuel Injection Pump – Remove
- Fuel Injection Pump – Install
- Fuel Injection Pump Gear – Remove
- Fuel Injection Pump Gear – Install
- Fuel Injector – Remove and Install
- Turbocharger – Remove (4 Cylinder Engines)
- Turbocharger – Install (4 Cylinder Engines)
- Exhaust Gas Recirculation Valve – Remove and Install
- Clean Emissions Module – Remove and Install
- Exhaust Manifold – Remove and Install (4 Cylinder Engines)
- Exhaust Elbow – Remove and Install (Exhaust Elbow between the Turbocharger and the Clean Emissions Module (CEM))
- Support and Mounting (CEM) – Remove and Install
- Inlet Manifold – Remove and Install (4 Cylinder Engines)
- Inlet and Exhaust Valve Springs – Remove and Install
- Inlet and Exhaust Valves – Remove and Install
- Engine Oil Line – Remove and Install
- Engine Oil Cooler – Remove and Install
- Engine Oil Relief Valve – Remove and Install
- Engine Oil Pump – Remove
- Engine Oil Pump – Install
- Water Pump – Remove and Install
- Water Temperature Regulator Housing – Remove and Install
- Water Temperature Regulator Housing – Remove and Install
- Engine Lifting Bracket – Remove and Install
- Flywheel – Remove and Install
- Crankshaft Rear Seal – Remove and Install (Engines Without a Back Plate)
- Crankshaft Rear Seal – Remove and Install
- Crankshaft Wear Sleeve (Rear) – Remove and Install
- Flywheel Housing – Remove and Install
- Crankshaft Pulley – Remove and Install
- Crankshaft Front Seal – Remove and Install
- Crankshaft Pulley – Remove and Install (Multi VBelt)
- Housing (Front) – Remove
- Housing (Front) – Install
- Crankcase Breather – Remove and Install (404JE22T and 404J-E22TA)
- Valve Mechanism Cover – Remove and Install (404JE22T and 404J-E22TA)
- Rocker Shaft and Pushrod – Remove
- Rocker Shaft – Disassemble
- Rocker Shaft – Assemble
- Rocker Shaft and Pushrod – Install
- Cylinder Head – Remove (4 Cylinder Engines)
- Cylinder Head – Install (404J-E22T and 404JE22TA)
- Lifter Group – Remove and Install
- Camshaft – Remove
- Camshaft – Disassemble
- Camshaft – Assemble
- Camshaft – Install
- Engine Oil Pan – Remove and Install (Cast Iron Engine Oil Pan only)
- Engine Oil Pan – Remove and Install (Steel Engine Oil Pan only)
- Balancer – Remove and Install
- Pistons and Connecting Rods – Remove
- Pistons and Connecting Rods – Disassemble
- Pistons and Connecting Rods – Assemble
- Pistons and Connecting Rods – Install
- Connecting Rod Bearings – Remove (Connecting rods in position)
- Connecting Rod Bearings – Install (Connecting rods in position)
- Crankshaft Main Bearings – Remove
- Crankshaft Main Bearings – Install
- Crankshaft – Remove
- Crankshaft – Install
- Crankshaft Gear – Remove and Install
- Bearing Clearance – Check
- Primary Engine Speed/Timing Sensor – Remove and Install
- Secondary Engine Speed/Timing Sensor – Remove and Install
- Coolant Temperature Sensor – Remove and Install
- Engine Oil Pressure Sensor – Remove and Install (4 Cylinder Engines Only)
- Fuel Temperature Sensor – Remove and Install
- Temperature Sensor (Exhaust) – Remove and Install (Temperature Sensor For Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF))
- Pressure Sensor (DPF) – Remove and Install (Differential Pressure Sensor and Tube Assemblies)
- Pressure Sensor (DPF) – Remove and Install (Differential Pressure Sensor and Tube Assemblies)
- Boost Pressure Sensor – Remove and Install
- Inlet Manifold Temperature Sensor – Remove and Install
- Glow Plugs – Remove and Install
- V-Belts – Remove and Install
- Alternator Belt – Remove and Install (Flat-Belt)
- Electronic Control Module – Remove and Install (Mounted Off Engine)
- Alternator – Remove and Install (V-Belt)
- Alternator – Remove and Install (Flat-Belt)
- Electric Starting Motor – Remove and Install
