Document overview
Workshop Manual for SAME Krypton M 115 → ZKDLX71500TS50001 from the KRYPTON (FARMOTION STAGE 5) family. Digital PDF in English with 611 pages.
The corresponding English table of contents contains 33 sections and 282 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: KRYPTON (FARMOTION STAGE 5)
- Model: Krypton M 115
- Starting serial number: ZKDLX71500TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 611
- File size: 278.54 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Krypton M 115 → ZKDLX71500TS50001.
Complete table of contents
Introduction
- Introduction
- Tightening torques
- Pump tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Solenoid valves and cartridge valves
- Installation of quick couplers
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Heater
- Fuel filter
- Fuel pre-filter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Gearbox oil radiator
- Viscostatic fan
- Exhaust silencer – Catalytic converter (DOC)
- Fuel tanks
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- DPF and SCR catalytic converter
Transmission
- Clutch
- Transmission
- Transmission diagram
- Rear power take off
- Hydraulic rear PTO clutch
- Rear power take off
Rear axle
- Rear axle
- Rear brakes
Hydraulic system
- Transmission hydraulic circuit
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version
- Hydraulic pumps
- Steering control valve
- Hydrostatic steering pump
- Auxiliary control valve
Electrical equipment
- Battery
- Alternator
- Alternator
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Rear lift
- Rear lift
Crawler undercarriage
- Steering clutch
Ballast – Towing hitches
- Ballasting
Calibrations and electronic diagnosis
- FARMotion engine sensors and components
- ECUs
Diagnostic instrument
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Farmotion engine firmware update
Method of intervention
B0 – Engine
- Complete engine
- Engine- separation from the transmission
- Preliminary operations before removing engine from vehicle
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- Coolant radiator
- Compensation tank
- Intercooler
- Intercooler, oil and fuel exchangers
- Air filter
- SCR
- Intermediate manifold
- AdBlue tank
- Manual fuel pump
- Fuel radiator
- Bleeding the fuel circuit
- Right hand fuel tank
- Left hand fuel tank
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
D0 – Transmission
- Checking the transmission oil level
- Changing the transmission oil
- Engine clutch mount and thrust bearing
- Main clutch controls
- Connector housing
- Torsionally flexible coupling and flywheel
- Gearbox input shaft and the oil seal
- Gearbox input shaft shoe adjustment
- Reverse shuttle shaft
- Creeper or underdrive gear
- Primary shaft
- Complete transmission
- Internal creeper or underdrive controls
- Internal reverse shuttle controls
- Internal gear controls
- Gear selector rod cover
- Rear pinion (secondary shaft)
- Disassembling the secondary shaft (rear pinion)
- Adjustment of the bevel gear pair
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
- PTO hydraulic clutch
- Disassembling the rear PTO hydraulic clutch
- PTO hydraulic clutch adjustment
- Rear PTO output shaft
- Rear PTO gears
E0 – Rear axle
- Draining oil from the rear crawler track final drive units
- Crawler track final drive unit cover
- Right hand crawler track final drive unit
- Left hand crawler track final drive unit
- Crawler track final drive unit pinion
- Disassembling the crawler track final drive unit
- Rear differential
- Disassembling the crawler track drive clutch
- Crawler track drive clutch – Clutch piston
- Crawler track drive clutch
- Brake actuator piston
- Disassembling the steering clutch piston
- Disassembling the brake actuator piston
- Adjusting the brake band
- Disassembling the brake drum and brake band
G0 – Bodywork – Cab – Platform
- Hood and side panels
- Engine hood mount
- Engine hood frame
- Right hand mudguard
- Left hand mudguard
- Centre footboard
- Mat and footboards
- Left hand console
- Lift control instrument cluster
- Instrument panel
- Seat
- Clutch pedal
- Brake pedals
- Procedure for brake pedals adjustment
- Steering levers
- Steering pumps
- Creeper or underdrive external controls
- Tool box
- Roof structure
- Roof
- Front roll bar
- Rear roll bar
H0 – Hydraulic system
- Disassembling the hydraulic ancillary pump
- Power steering pump
- Transmission oil filter
- Disassembling the steering pump
- Hydraulic circuit pressure holding valve disassembly
- Transmission oil radiator
- Auxiliary utilities hydraulic pump
L0 – Electrical system
- Battery
- PCB control unit
R0 – Rear lift
- Complete rear lift
- Disassembling the lift and the relative components
- Replacing the lift cylinder gaskets
- Lift control valve
- Disassembling the lift distributor
- Rear lift cylinders
- 3-point linkage
T0 – Tracks
- Front suspension (leaf spring)
- Driving sprocket
- Idler wheels
- Complete undercarriage
- Opening/closing the track chain
- Setting the tension of the rubber crawler tracks
V0 – Ballast – towing hitches
- Drawbar
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – Improvement for M427 Error Code – FARMotion Stage V Crawler (5K FARMOTION Stage 5)
- M427 error code on Crawler FARMOTION Stage 5 (5K FARMOTION Stage 5)
- Filter and prefilter tool p/n 5.9035.865.0
- Krypton fuel leakage
D0 – TRANSMISSION
- PTO collar breakage
- Underdrive ball bearing breakage
T0 – CRAWLER TRACKS
- SERVICE NEWS – Front crosspiece p.n. 0.029.4843.2 – Improvement
- Oil leakage from crawler idler wheel
