Document overview
Workshop Manual for SAME IRON 125 DCR 4V CONTINUO → WSXS320200LS10010 from the IRON CONTINUO (STAGE 3A) family. Digital PDF in English with 1,752 pages.
The corresponding English table of contents contains 49 sections and 441 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: IRON CONTINUO (STAGE 3A)
- Model: IRON 125 DCR 4V CONTINUO
- Starting serial number: WSXS320200LS10010
- Document type: Workshop Manual
- Language: English
- Pages: 1,752
- File size: 184.35 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME IRON 125 DCR 4V CONTINUO → WSXS320200LS10010.
Complete table of contents
Introduction
- Tightening torques for nuts and bolts of Deutz engines
- Tightening torques for nuts and bolts of electrical connections
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Wheel nut/screw tightening torques
- Tightening torques
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Components of the TCD 2012 L04/L06 4V DCR engine
- Technical data of Engine TCD 2012 4V
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.2) engine
- Tightening requirements TCD 2012 L04/L06 4V DCR (Lv.3) engine
Engine accessories
- “E-ViscoFan”
Transmission
- Transmission
Front axle
- Front axle – Version with suspension (with electrohydraulic differential lock and ASM/SBA)
- Front axle – Version without suspension (with electrohydraulic differential lock)
- Front axle – Version without suspension (with self-locking differential)
Bodywork – Cab – Platform
- Air conditioning system
Hydraulic system
- Hydraulic system
- Main hydraulic components
- Variable displacement pump
- Load pump
- Operation of the variable displacement pump
- Load sensing valve, pressure cut-off valve
- Power steering valve
- Hydraulic front axle suspension
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Servo-brake valve for front axle
- Steering gear pump
- Braking system
- Master cylinder
- Brake assembly
- Remote control valve – 8-way version
- Remote control valve – 10-way version
- Remote control valve – 8-way version with hydraulic trailer braking
- Remote control valve – 10-way version with hydraulic trailer braking
- Lift control section
- Trailer air braking system – ITALY version
- Trailer air braking system – Export version
- Compressor
- Pressure limiting valve
- Trailer air braking valve (1-way)
- Trailer air braking valve (2-way)
Calibrations and electronic diagnosis
Diagnostic tools
- Position of ECUs and diagnostic instruments
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket connection
Serdia 2000
- Serdia
- SERDIA 2000 level III” software
- SERDIA – Diagnostic socket connection
Diagnostic tool screens
- ECU interrogation
Commissioning and calibrating the tractor
- Commissioning – Introduction (HLHP software version SC0127AB)
- Putting into service – Model configuration
- Putting into service – HLHP
- Putting into service – Calibration
- Putting into service – P.T.O.
- Putting into service – ASM
- Putting into service – Lift
- Putting into service – Suspension
- Putting into service – System
- Putting into service – Distributors
- Putting into service – Engine
- Putting into service – Air conditioning
- Putting into service – Agrosky
- Putting into service – Semiactive cabine
- Calibration screens for ART/PC Tester
- Alarm list screens for ART/PC Tester
ECU alarms
- Key to the “ECU alarms” tables
- FMI code
Engine alarms
- Engine ECU alarms – Serdia codes
- Engine ECU alarms – ART codes
Transmission alarms
- Transmission control unit alarms – Introduction
- Transmission control unit alarms – Definition of the system reaction
- Transmission control unit alarms
Armrest alarms
- Armrest ECU alarms
HLHP alarms
- HLHP ECU alarms
Electrohydraulic control valve alarms
- Electrohydraulic control valve alarms
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly
B0 – Engine
- Engine earth pin fixing
- A/C drive belt alignment and tension adjustment
- Removing and installing the crankcase bleeding
- Removing and installing torsional vibration damper
- Alternator, fuel pump, coolant pump and fan drivebelt
- Removing and installing the flywheel
- Removing and installing the belt tensioner (V-rib belt)
- Air conditioning compressor drivebelt
- Air conditioning compressor drivebelt tensioning
- Checking piston overhang
- Removing and installing the rocker arm housing
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Checking and setting the valve clearance
- Changing the engine oil
- Checking that the radiator is clean
- Removing and installing the cooler (exhaust gas recirculation)
- Removing and installing the flutter valve (exhaust gas return)
- Checking the coolant thermostat when uninstalled
- Removing and installing the fan drive
- Removing and installing the actuator (exhaust gas return)
- Removing and installing the exhaust line
- Removing and installing the shutoff valve (exhaust gas recirculation)
- Setting the shut-off valve (exhaust return)
- Removing and installing the turbocharger
- Compression test
- Assembly and disassembly of the engine on the assembly stand
- Adjustment of valve clearance
- Fitting and removing rocker seat
- Removing and refitting rocker seat, checking
- Disassembly and assembly of the cylinder head
- Measuring piston protrusion
- Valve assembly and disassembly
- Valve check
- Check the valve guide
- Check the valve residual
- Test data and settings
- Check the endfloat of the crankshaft
- Check the crankshaft
- Replace the crankshaft O-ring (flywheel end)
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Check the connecting rod drum
- Assembly and disassembly of the crankshaft
- Disassembly and assembly of the piston and connecting rod drum
- Check the piston
- Check the piston rings and piston grooves
- Assembly and disassembly of piston cooling nozzles
- Removal and refitting of the crankcase breather
- Check the cylinder
- Removal and refitting of the front cover (opposite end to flywheel)
- Disassembly and assembly of the gear case cover
- Assembly and disassembly of the camshaft
- Check the camshaft
- Removal and refitting of the rotation device
- Removal and refitting of the heater
- Removal and refitting of the turbocharger
- Removing and fitting the butterfly valve (exhaust gas recovery)
- Removing and fitting the cooler (exhaust gas recovery)
- Removing and fitting regulator unit (exhaust gas recovery)
- Removing and fitting the cutoff valve (exhaust gas recovery)
- Adjusting the cutoff valve (exhaust gas recovery)
- Removing and fitting the fuel delivery pump (driven by ribbed V-belt) (L3)
- Removal and refitting of the fuel control unit
- Removal and refitting of the high-pressure pump (installation position A)
- Removal and refitting of the high-pressure pump (installation position B)
- Removal and refitting of the common rail
- Removal and refitting of the injectors
- Removal and refitting of the pressure cut-off valve
- Removal and refitting of the oil sump pan.
- Removal and refitting of the oil pickup pipe
- Removal and refitting of the oil cooler
- Removal and refitting of the lube oil cooler housing
- Removal and refitting of the water pump
- Testing the thermostat (after removal)
- Removal and refitting of the fan drive system
- Removal and refitting of the fan drive system
- Removal and refitting of the torsional vibration damper
- Removing and fitting belt tensioner (ribbed V-belt)
- Removal and refitting of the flywheel
C0 – Engine accessories
- Disassembly and assembly of the speed indicator (crankshaft)
- Remove and install fuel filter console
- Removal and refitting of the camshaft speed sensor
- Removal and refitting of the exhaust manifold
- Removing and installing the fuel supply pump
- Removal and refitting of the fuel filter head.
- Remove and install the heating flange
- Removal and refitting of the rail pressure sensor
- Removing and installing pressure sensor/temperature sensor (charge air)
- Removing and installing the generator (operating side)
- Removing and fitting the alternator (driven by ribbed V-belt) (L3)
- Removing and installing the starter
- Disassembly and assembly of the starter
- Removal and refitting of the supply air pressure/temperature sender
D0 – Transmission
- Pressure tests
- Pressure test points
- ECCOM 1.3 reference diagrams
- Separating of rear axle from transmission
- Removing the system control
- Removing the hydraulic control system
- Removing the pump drive gear
- Removing the speed transmitter and inductive sensor
- Removing the filter
- Removing the shaft ring seals
- Separation of flywheel housing from clutch housing
- Removing of double gear and intermediate gear
- Removing drive shaft
- Removing spur gear
- Removing tube
- Removing hydrostatic unit
- Separation of clutch housing from intermediate housing
- Removing KV/KR Clutch
- Disassembly double gear
- Disassembly KR clutch
- Disassembly KV clutch
- Removing central shaft
- Removing front-wheel-drive
- Disassembly pinion shaft
- Disassembly multi-disk brake (BG)
- Disassembly shifting drum (planetary transmission)
- Disassembly P4/BG ring gear
- Disassembly K3/K4 clutch
- Disassembly P4 planetary drive
- Disassembly central shaft
- Disassembly K1/K2 clutch
- Disassembly P3 planetary drive
- Disassembly P2 planetary drive
- Disassembly P1 planetary drive
- Disassembly spur gear
- Removing wiring harness
- Fitting wiring harness
- Reassembly spur gear
- Reassembly P1 planetary drive
- Reassembly P2 planetary drive
- Reassembly P3 planetary drive
- Reassembly K1/K2 clutch
- Reassembly central shaft
- Reassembly P4 planetary drive
- Reassembly K3/K4 clutch
- Reassembly multi-disk brake (BG)
- Reassembly pinion shaft
- Reassembly front-wheel-drive
- Reassembly central shaft
- Reassembly hollow shaft/disk carrier
- Reassembly KR clutch
- Reassembly double gear
- Fitting of intermediate housing to clutch housing
- Fitting hydrostatic unit
- Fitting tube
- Fitting spur gear
- Fitting drive shaft
- Fitting double gear and intermediate gear
- Mounting of flywheel housing to the clutch housing
- Fitting the shaft seal rings
- Fitting the filter
- Fitting the inductive sensor and speed transmitter
- Fitting the pump drive gear
- Fitting the hydraulic control system
- Fitting the system control unit
- Fitting of transmission to rear axle
E0 – Rear axle
- Adjustment of the braking device
- Removing the axle housing
- Removing the differential
- Removing the PTO
- Removing brakes
- Removing the deviator, lifter and brake shaft
- Fitting the deviator, lifter and brake shaft
- Fitting the PTO transmission
- Fitting the differential
- Fitting brakes
- Fitting the axle housing
F0 – Front axle
- Fitting the speed sensor
- Troubleshooting
- Toe-in/steering angle/assembly tests
- Steering cylinders assembly
- Checking the bevel gear pair
- ML differential carrier assembly
- Differential disassembly – ML version
- LS Differential carrier assembly
- Differential disassembly – LS version
- Flange assembly
- Front axle bevel pinion assembly
- Planetary reduction gear assembly
- Wheel hub assembly
- Toe-in – steering angle – post-assembly checks
G0 – Bodywork – Cab – Platform
- Fixing the steering wheel
H0 – Hydraulic system
- Spool valves
- Hydraulic pump
- LS variable displacement pump filter
- Installation of the hydraulic oil filter sensor
L0 – Electrical system
- Steering position sensor assembly
V1 – AFTERMARKET KITS
- Installation of the air conditioning kit
- Installing supplementary fuse box kit
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- A – Starting and charging
- B – Fuses
- C – Earths
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors, rheostats, diodes and diode boards
- P – Various services
- Q – Safety devices
- R – Diagnostics
- 04214367 – Engine ECU
- 2.8519.127.0 – HLHP ECU
- 2.8519.102.0 – Transmission ECU
Systems
- S001 – Starting and preheating
- S002 – Electrical engine governor
- S003 – Transmission
- S004 – Instrument panel
- S005 – Steering column lights switch – Version without front lift
- S006 – Steering column switch unit lights – Version with front lift
- S007 – Steering column switch
- S008 – Worklights – Version without front lift
- S009 – Worklights – Version with front lift
- S010 – Manual air conditioner
- S011 – Power supply (+30)
- S012 – Power supply (+15)
- S013 – Negatives
- S014 – Can Bus
- S015 – PTO – Version without front PTO
- S016 – PTO – Version with front PTO
- S017 – Brakes
- S018 – Hydraulic control valves
- S019 – Front and rear lifts
- SO20 – Front axle suspension
- S021 – Windscreen wipers
- S022 – Radio
- S023 – Monitor, camera, radio – Version with amplifier
- S024 – Monitor, camera, radio – Version without amplifier
- S025 – Diagnostics – accessories
- S026 – ISO 11783
- S027 – ISO 11786
- S028 – Accessories
- S029 – Starting and preheating (U.S.A.)
- S030 – Transmission (U.S.A.)
- S031 – Instrument panel (U.S.A.)
- S032 – Steering column lights switch – Version without front lift (U.S.A.)
- S032 – Steering column lights switch – Version with front hitch (U.S.A.)
- S034 – Steering column switch (U.S.A.)
- S035 – Worklights – Version without front lift (U.S.A.)
- S036 – Worklights – Version with front lift (U.S.A.)
- S037 – Power supply (+30) (U.S.A)
- S038 – Power supply (+15) (U.S.A.)
- S039 – CAN BUS (U.S.A.)
- S040 – PTO – Version without front PTO (U.S.A.)
- S041- PTO – Version with front PTO (U.S.A.)
- S042 – PTO – Brakes (U.S.A)
- S043 – Diagnostics – Accessories (U.S.A.)
- S044 – ISO 11783 (U.S.A.)
- S045 – Accessories (U.S.A.)
Wiring harnesses
- 0.012.2018.4/20 – RH number plate light – Wide fenders version
- 0.012.2018.4/20 – LH number plate light – Wide fenders version
- 0.014.0007.4/10 – Steering column switch
- 0.014.9570.4/10 – ISO 11786
- 0.015.3974.4/10 – Front axle suspension
- 0.015.5429.4/20 – Front lift control
- 0.016.0642.4/20 – LH rear lower worklight (Xenon)
- 0.016.0642.4/20 – RH lower rear worklight (Xenon)
- 0.016.0650.4/10 – RH supplementary worklight on arm (Xenon)
- 0.016.0650.4/10 – LH supplementary worklight on arm (Xenon)
- 0.016.9118.4/20 – Preheating relay power supply
- 0.016.9178.4/10 – Preheating
- 0.017.0052.4/10 – Roof
- 0.017.0053.4/20 – LH fender – Wide fenders version
- 0.017.0053.4/20 – RH fender – Wide fenders version
- 0.017.0164.4 – Rear video camera
- 0.017.0382.4/10 – On-board monitor
- 0.017.0383.4/10 – Audio
- 0.017.0496.4/10 – RH supplementary worklight on arm
- 0.017.0496.4/10 – LH supplementary worklight on arm
- 0.017.0497.4/20 – RH rear lower worklight
- 0.017.0497.4/20 – LH rear lower worklight
- 0.017.0789.4/10 – LH fender – Wide fenders version (U.S.A.)
- 0.017.0789.4/10 – RH fender – Wide fenders version (U.S.A.)
- 0.017.5028.4/30 – Fuses and relays
- 0.017.5884.4/20 – ISO 11783 – Cab line
- 0.017.5885.4/20 – ISO11783 – Rear line
- 0.017.7184.4/10 – RH fender – Version with extensions
- 0.017.7184.4/10 – LH fender – Version with extensions
- 0.017.7187.4 – Hood lights
- 0.017.7650.4/50 – Front instrument panel
- 0.017.8887.4/10 – ISO11783 – Front line
- 0.017.9756.4/20 – Right-hand transmission
- 0.017.9896.4/20 – Front instrument panel (U.S.A.)
- 0.017.9904.4/30 – Front instrument panel (U.S.A.)
- 0.018.0017.4/10 – LH fender – Version with extensions (U.S.A.)
- 0.018.0017.4/10 – RH fender – Version with extensions (U.S.A.)
- 0.018.0173.4/20 – LH transmission
- 0.018.0281.4 – Battery negative
- 0.018.1021.4 – Amplifier
- 0.018.2800.4 – Hydraulic braking
- 0.018.2837.4/10 – LH transmission (U.S.A.)
- 0.018.3622.4/20 – Side console wiring
- 0.900.0816.0 – Front PTO
- 0.900.1582.4 – Air conditioning
- 04214409 – Engine injectors
- 04216173 -Engine
- 04411923.4 – Lower RH headlight
- 04411923.4 – Lower LH headlight
- 04412045 – Windscreen wiper motor
- 04414114 – RH number plate light – Version fender extensions
- 04414114 – LH number plate light – Version fender extensions
- 04422156/20 – Battery positive
- 04436707 – Flashing light
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Additive for diesel fuel
- Expansion tank failure
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system filter-drier
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Heat exchanger
- Spool valve malfunction
- L0 – ELECTRIC AL SYSTEM
