Document overview
Workshop Manual PDF for SAME FRUTTETO V 80 CLASSIC → ZKDLR60200TS50001, FRUTTETO V CLASSIC HI-STEER/ACTIVE DRIVE (FARMOTION STAGE 5) family. Document language: English; 1,480 pages.
The corresponding English table of contents contains 52 sections and 548 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO V CLASSIC HI-STEER/ACTIVE DRIVE (FARMOTION STAGE 5)
- Model: FRUTTETO V 80 CLASSIC
- Starting serial number: ZKDLR60200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,480
- File size: 540.82 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO V 80 CLASSIC → ZKDLR60200TS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank – version without PTO
- DOC catalytic converter
Transmission
- Transmission
- Mechanical reverse shuttle kinematic scheme
- Hydraulic reverse shuttle kinematic scheme
- Hydraulic reverse shuttle unit
- HML assembly
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
Rear axle
- Rear axle
Front axle
- ActiveDrive system
- Suspended axle valve unit
Bodywork – Cab – Platform
- External view of the tractor with roll over protection frame
- Front views of tractor with cab
- Internal views of ROPS/cab
- Dashboard
- Instrument panel
- Central zone
- Right hand console (with mechanically controlled rear lift)
- Right hand console (with electronically controlled rear lift)
- Rear console
- Roof panel
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- STEERING/TRANSMISSION pump (11 cm³)
- LIFT/REMOTE VALVES pump (14+11 cm³)
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Mechanical lift control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
- Auxiliary utilities hydraulic circuit, base version
- Auxiliary utilities hydraulic circuit, optional version
- Auxiliary utility hydraulic circuit, optional version 1
- Auxiliary utility hydraulic circuit, optional version 2
- Auxiliary utility hydraulic circuit, optional version 3
- Auxiliary utilities hydraulic circuit, full house version
- Basic transmission hydraulic circuit – LS version
- Optional transmission hydraulic circuit – LS version
- Optional transmission hydraulic circuit 1 – LS version
- Full house transmission hydraulic circuit – LS version
Electrical equipment
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
Front PTO
- Front power take-off
- PTO delivery pump
- PTO clutch
- PTO control solenoid valve assy
Front lift
- Front lift
Rear lift
- Rear lift
- Rear 3-point linkage
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Four-Wheel Drive (4WD)
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- Range
- ActiveDrive
- Cylinders
- Clutch pedal calibration
- PowerShuttle
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Ancillary utility belt
- Complete engine
- Separating engine / transmission
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Engine air intake fan
- Water radiator
- Expansion tank
- Intercooler, gearbox oil and fuel heat exchangers
- Diesel radiator
- Transmission oil radiator
- Air filter
- Air filter elements
- Engine air intake pipe
- Fuel and filter and prefilter
- Manual fuel pump
- Bleeding the fuel circuit
- Fuel gauge
- Auxiliary fuel tank
- Auxiliary fuel pump
- Diesel fuel tank
- Starter motor
- Exhaust pipe – SCR catalytic converter
- Drain pipe
- Exhaust silencer – Catalytic converter (DOC)
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Complete gearbox assembly
- Separating the gearbox casing from the rear gearbox casing
- Front gearbox housing
- Flexible coupling clutch
- Clutch plates
- Thrust plate assembly
- Clutch plate wear check
- Primary shaft (version with range selector unit)
- Primary shaft – Version without HML
- Adjusting endfloat of the secondary shaft gears
- Disassembling the gearbox input shaft
- Gearbox input shaft – Version without HML
- Disassembling secondary shaft – Version with range selector unit
- Secondary shaft – Version without HML
- Range reduction gearbox rod
- Range selector rod
- Gearbox support and gear selector rods
- Hydraulic reverse shuttle unit
- Disassembly of shuttle assembly
- Cover assembly
- Forward drive clutch unit
- Reverse drive clutch unit
- Dual traction output shaft and groundspeed PTO
- HML unit
- Planet gear support unit – HML unit
- Clutch assembly
- Sprocket
- Differential – Bevel gear set
- Pump drive PTO – internal gear
- Rear PTO control clutch
- Disassembling PTO control clutch
- PTO input shaft
- PTO output shaft
- PTO output shaft (2 speed + ground speed)
- PTO output flange shaft, 2 speed version
- Ground speed P.T.O. control shaft
- 4WD engagement device
- Disassembly of the 4WD engagement device
- Parking brake
- Disassembling the parking brake lever
- Adjusting the parking brake lever
E0 – Rear axle
- Bleeding the braking system
- Brake housing
- Left-hand rear axle
- Rear axle brake piston
- Rear differential
- Removing rear differential
- Planet gear carrier
F0 – Front axle
- 4WD shaft (Active Drive)
- Complete front carrier (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Steering angle sensor (Active Drive)
- Disassembling the knuckle assembly (Active Drive)
- Steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Checking free play of upper head (Active Drive)
- Checking free play of lower head (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Wheel side universal joint (Active Drive)
- Differential side universal joint (Active Drive)
- Pinion-differential assembly (Active Drive)
- Differential lock (Active Drive)
- Disassembling the front axle differential (Active Drive)
- Adjusting differential (Active Drive)
- Adjusting pinion/crown wheel backlash (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Assembly and adjustment of front differential (Active Drive)
G0 – Bodywork – Cab – Platform
- Cab
- Platform
- ROPS – Platform version
- Cab access steps
- Engine hood
- Battery mount
- Battery cover
- Cab mat
- Right hand console
- Right hand console – Platform version
- Instrument cluster
- Dashboard – Platform version
- Steering column stalk
- Steering column stalk – Platform version
- Roof panel trim
- Rear windscreen wiper motor
- Door handle
- Door lock
- Door window
- Internal cab anti-pollen filter
- External cab anti-pollen filter
- External rear view mirrors
- Seat
- Seat – Platform version
- Complete air conditioner unit
- Heater – air conditioner control button panel
- Air conditioning compressor
- Empty and charge the air conditioning system
- Air-conditioning system condenser
- Dehydrator filter – standard version
- Air-conditioning system evaporator
- Cab heating heat exchanger
- Air conditioning system fans
- Condenser fans
- Expansion valve – standard version
- 3-level pressure switch
- Throttle pedal
- Clutch pedal
- Steering wheel
- Steering wheel – Platform version
- Brake master cylinders
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Oil filter
- Auxiliary utility circuit oil tank
- Power steering
- Ancillary utility distributor
- Flow regulator for front-mounted hydraulic couplers
- Hydraulic trailer braking unit
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valves
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Battery
- Battery – Platform version
- Alternator
- Engine control unit
- Starter enable switch
- Parking brake switch
- Gearbox input shaft speed sensor
- Air filter clogging pressure switch
- Trailer brake pressure switch
- Engine air temperature sensor
- Oil temperature sensor
- Clutch switch and sensor
- Speed sensor
- Instrument panel
- Ignition switch barrel
- Battery master switch button
- Shuttle control lever
- Shuttle lever – Platform version
- Internal cab light
M0 – Front PTO
- Front power take-off
- Disassembling PTO clutch
- Front PTO housing, guard
N0 – Front lift
- Front lift
R0 – Rear lift
- Lift – Complete unit – Version with mechanical lift
- Lift – Complete unit – Version with electronic lift
- Lift disassembly – Complete unit – Version with electronic lift
- Lift disassembly – complete unit – Version with mechanical lift
- Lift cylinder – Version with mechanical lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Lift control distributor – Version with mechanical lift
- Disassembling the lift control cylinder – Version with mechanical lift
- Position sensor
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly – Version with mechanical lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels – Platform version
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook sled
Wiring diagrams
Components
- Location of ECUs
- HLHP Control Unit
- Engine control unit (ECU)
- Lift control unit
- MVCU ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – ECUs
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine throttle
- S002 – Preheating
- S003 – Activation and charging
- S004A – Platform lights, GS reverse shuttle
- S004B – Platform lights, LS reverse shuttle
- S005A – Cab lights, GS reverse shuttle
- S005B – Cab lights, LS reverse shuttle
- S006A – Air conditioner, GS reverse shuttle
- S006B – Air conditioner, GS reverse shuttle
- S007A – Wipers, GS reverse shuttle
- S007B – Wipers, LS reverse shuttle
- S008A – Radio, GS reverse shuttle
- S008B – Radio, LS reverse shuttle
- S009 – Rear lift
- S010A – 3-point linkage electronic control
- S010B – 3-point linkage and loader electronic control
- S011 – Transmission
- S013A – 4WD and differential locks, GS reverse shuttle
- S013B – 4WD and differential locks, LS reverse shuttle
- S014A – PTO, GS reverse shuttle
- S014B – PTO, LS reverse shuttle
- S015A – Diagnostics and CAN line, GS reverse shuttle
- S015B – Diagnostics and CAN line, LS reverse shuttle
- S016A – Accessories, GS reverse shuttle
- S016B – Accessories, LS reverse shuttle
- S017A – Instrument cluster, GS reverse shuttle
- S017B – Instrument cluster, LS reverse shuttle
- S018 – Braking and Standstill
- S019 – Front axle (ActiveDrive)
- S020 – Trailer ABS and Dual Mode
- S021 – SCR catalytic converter
Wiring harnesses
- 0.007.7899.3A – Front power take off (PTO) solenoid valve
- 0.007.7899.3B – Differential lock solenoid valve
- 0.011.2025.4/40 – Electronic rear lift
- 0.011.7711.3 – Oil regulator valve block pressure switch
- 0.011.7840.4 – Rotating beacon
- 0.011.9828.3 – Cab earth
- 0.012.0101.4 – Electro-hydraulically controlled 3-point linkage
- 0.012.2103.3 – Hydraulic trailer braking
- 0.013.6326.4 – ROPS rotating beacons
- 0.013.6327.4 – Rotating beacon socket
- 0.015.0070.4A – Rear PTO solenoid valves
- 0.015.0070.4B – Differential lock solenoid valves
- 0.015.3160.4 – Platform ground
- 0.016.0561.4 – Work light
- 0.016.0767.4/10 – Air conditioner
- 0.016.0771.4 – Headlights on cab
- 0.016.6292.4 – Adapter for position sensor
- 0.018.4629.4/10 – ASM V
- 0.018.4638.4 – Work lights, windscreen wipers and rotating beacon
- 0.018.4639.4 – Loudspeakers
- 0.018.4640.4/20 – Roof
- 0.021.0490.4/10 – ABS
- 0.023.1281.4/10 – Injectors, 3-cylinder version
- 0.023.2613.4_20 – Shock-absorber sensors (version with ActiveDrive)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.023.9908.4/20 – Front (version without Active Drive)
- 0.023.9910.4/10 – Front axle with ActiveDrive
- 0.023.9919.4/10 – Engine ECU power supply
- 0.023.9920.4 – Throttle pedal
- 0.023.9934.4 – Front lights and horn
- 0.027.8386.4 – MR trailer brake adapter
- 0.027.8387.4 – NO trailer brake adapter MR
- 0.030.6479.4 – 3-cylinder engine
- 0.032.5468.4/10 – Glowplugs
- 0.034.2460.4 – Front wiring loom, 3 cylinders
- 0.034.2461.4/10 – Active Drive adapter
- 0.034.2463.4/10 – Rear, EU market, LS
- 0.034.2464.4/30 /20 – Centre wiring loom – EU market – MR
- 0.034.2465.4/10 – Rear, GS
- 0.034.2466.4/20 – LS cab
- 0.034.2467.4 – ABS power feed
- 0.034.2468.4 – Power
- 0.034.2469.4 – Roof power feed
- 0.034.2474.4 – Cab power supply
- 0.034.2479.4A – TOP lights
- 0.034.2479.4B – TOP lights
- 0.034.2489.4 – Dual Mode trailer braking
- 0.037.0995.4 – Preheating
- 0.042.0478.4 – Engine power feed
- 0.048.5477.4 – Brake oil adapter
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Active Drive rubber boot breakage
G0 – BODYWORK – CAB
- Water infiltration in cabin
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
R0 – REAR LIFT
- HYDRAULIC TIE ROD PIN
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
