Document overview
Workshop Manual for SAME FRUTTETO PRO 105 S → ZKDJD10200TS50001 from the FRUTTETO PRO S (FARMOTION STAGE 5) family. Digital PDF in English with 976 pages.
The corresponding English table of contents contains 45 sections and 352 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO PRO S (FARMOTION STAGE 5)
- Model: FRUTTETO PRO 105 S
- Starting serial number: ZKDJD10200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 976
- File size: 441.08 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO PRO 105 S → ZKDJD10200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Camshaft technical data
- Technical data, rockers – tappets
- Technical data: crankshaft
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
Engine accessories
- Coolant radiator
- Compensation tank
- Air filter
- Intercooler
- Fuel radiator
- Gearbox oil radiator
- Fuel tank
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Exhaust silencer – Catalytic converter (DOC)
- DPF and SCR catalytic converter
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- Exhaust gas recirculation valve (EGR)
- Alternator
Transmission
- Hydraulic reverse shuttle unit
- Hydraulic reverse power shuttle
- HML unit
- Hi-Lo unit
- Gearbox assembly with HML
- Gearbox unit with Hi-Lo
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Gearbox assembly with underdrive
Rear axle
- Differential assembly
Front axle
- Pinion, differential and differential lock
- Final drive
- Suspended axle valve unit
Bodywork – Cab – Platform
- Viste interni cabina
- Dashboard
- Left hand console
- Right hand console
- Instrument panel
- Air conditioning system – Recharging
- Air conditioning system compressor
- Air conditioning system
Hydraulic system
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
Front lift
- Front lift
Rear lift
- Rear lift distributor
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- Download Dataset FARMotion & Flash ECU
- ECUs firmware update
Method of intervention
- Special tools
B0 – Engine
- Complete engine
- Separating the engine from the transmission
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Crankshaft gears
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC inlet side exhaust temperature sensor
- DOC outlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Engine coolant radiator
- Complete cooling pack
- Compensation tank
- Engine air intake fan
- Air filter
- Intercooler
- Diesel radiator
- Transmission oil heat exchanger
- Fuel pump
- Manual fuel pump
- Fuel prefilter
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Fuel and filter and prefilter
- Filter mounting plate
- High pressure fuel pump
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Bleeding the fuel circuit
- Glow plug
- Preheat relay
- Preheat relay
- Starter motor
- Starter motor
- DOC outlet side exhaust flange
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Exhaust silencer – Catalytic converter (DOC)
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- AdBlue tank
- AdBlue solenoid valve
- Air compressor
- Air compressor
D0 – Transmission
- Draining and filling the transmission oil
- Hydraulic reverse shuttle
- Complete shuttle unit disassembly
- Cover unit
- Forward drive clutch unit
- Reverse drive clutch unit
- HML unit
- HML unit assembly in the front gearbox
- Assembly of the HI-LO unit in the front gearbox housing
- Clutch assembly
- Planet gear carrier unit – HML unit
- Gearbox input shaft (with HML)
- Primary shaft (version with HML)
- Secondary shaft – Version with HML
- Adjusting endfloat of the secondary shaft gears
- Front gearbox from its rear part
- Complete gearbox assembly
- Separating front gearbox housing from rear gearbox housing
- Assembly of the gearbox forks
- Range shift lever
- Differential – Bevel gear set
- Rear pinion casing
- Positioning and shimming of rear bevel gear set and differential
- PTO control clutch
- Rear PTO casing
- Assembly of PTO output shaft ring nut
- Rear PTO selector lever
- Parklock control
- Hand brake cover fixing
- Parklock linkage
- Hand brake adjustment
- Parklock adjustment
E0 – Rear axle
- Right-hand rear axle
- Left-hand rear axle
- Adjusting the bevel gear set and the rear differential
- Rear differential
- Rear differential lock control fork
- Removing rear differential
- Brake flange
- Bleeding the braking system
- Left hand park brake unit
- Right hand park brake unit
- Installing the park brake unit with pressurised system
F0 – Front axle
- Front axle differential assembly
- Disassembling the front differential
- Complete front carrier (Active Drive)
- Cylinder protection (Active Drive)
- Front axle (Active Drive)
- Adjusting end float (Active Drive)
- Complete knuckle assembly (Active Drive)
- Checking free play of upper head (Active Drive)
- Disassembling the knuckle assembly (Active Drive)
- Steering tie-rod (Active Drive)
- Checking free play of lower head (Active Drive)
- Damper (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Steering angle sensor (Active Drive)
- Pinion-differential assembly (Active Drive)
- Differential lock (Active Drive)
- Adjusting differential (Active Drive)
- Disassembling the front axle differential (Active Drive)
- 4WD shaft (Active Drive)
- Adjusting pinion/crown wheel backlash (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Front differential assembly and adjustment (Active-Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Wheel side universal joint (Active Drive)
- Differential side universal joint (Active Drive)
- Front axle brake discs (Active Drive)
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Cab
- Front cab carrier brackets
- Cab access steps
- Cab mat
- Right hand console
- Left hand console
- Instrument panel
- Dashboard
- Pillars
- Roof panel
- CAT2 – CAT4 cab air filter
- Seat
- Empty and charge the air conditioning system
- Cab air conditioning system
- Brake master cylinders
- Parking brake lever
- Steering wheel
- Steering column stalk
- Gear lever
- Rear PTO speed mode selector lever
- Distributor levers
H0 – Hydraulic system
- Base hydraulic circuit
- Full house hydraulic circuit
- Power steering pump
- Ancillary pump
- Removing the hydraulic pump power take off
- Hydraulic power steering unit (Orbitrol)
- Accumulator block
- Front lift valve block
- Front mid-mounted connectors
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Battery
- Reinitialising LOGIC BOX CAT4
- iMonitor
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Rear lift complete with distributor – Part 1
- Rear lift complete with distributor – Part 2
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
C0 – ENGINE ACCESSORIES
- SCR Heat Protection
- Diagnostic protocol – AdBlue – Float level unit
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Inaccurate steering during road driving
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Engine WH connector not properly assembled
R0 – REAR LIFT
- SERVICE NEWS – Frutteto rear lift seal ring damaged
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
