Document overview
Digital Workshop Manual documentation for model SAME FRUTTETO CVT 95 → ZKDHG00200TS50001 from the FRUTTETO CVT (FARMOTION STAGE 5) family. Language: English; 1,314 pages.
The corresponding English table of contents contains 48 sections and 498 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO CVT (FARMOTION STAGE 5)
- Model: FRUTTETO CVT 95
- Starting serial number: ZKDHG00200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,314
- File size: 621.15 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO CVT 95 → ZKDHG00200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Fuel tank
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- Exhaust silencer – Catalytic converter (DOC)
- DPF and SCR catalytic converter
Transmission
- CVT transmission
- Hydrostatic unit
Rear axle
- Rear axle
Front axle
- Pinion, differential and differential lock
- Final drive
- Suspended axle valve unit
- ActiveDrive system
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
- External views of the tractor
- Viste interni cabina
- Main technical data
- Dimensions and weights of the tractor
- Dashboard
- Left hand console
- Instrument panel
- Right hand console
Hydraulic system
- Hydraulic system pressure measurement points
- Hydraulic pump 22.5 cc
- Braking valve (logic block)
- Variable displacement pump LS 45 cc
- Trailer hydraulic braking valve
- Parking brake valve
- Base hydraulic circuit with LS pump
- Full house hydraulic circuit with LS pump
- Optional hydraulic circuit with LS1 pump
- Optional hydraulic circuit with LS2 pump
- Base hydraulic circuit, with OC pump
- Full house hydraulic circuit with OC pump
- Optional hydraulic circuit with OC1 pump
- Optional hydraulic circuit with OC2 pump
- Base hydraulic circuit
- Full house hydraulic circuit
- Optional hydraulic circuit
- Location of hydraulic system components
Front lift
- Front lift
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Language
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- ActiveDrive
- Cylinders
- Agrosky
- Steering Double Displacement (SDD)
- Isobus
- iMonitor
- ISO 11786
- eVisco fan
- PTO Syncro
- ASM
- Armrest
- CAT4 (air conditioning)
- Distributors command calibration neutral
- Clutch pedal calibration
- Slope sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- ActiveDrive calibration
- Front suspension calibration
- Wheel Angle Sensor calibration
- Rear Power Take-Off (PTO) calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Reinitialising LOGIC BOX CAT4
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- ECUs
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Engine air intake fan
- Engine coolant radiator
- Complete radiator and heat exchanger pack
- Intercooler, gearbox oil and fuel heat exchangers
- Compensation tank
- Air filter
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Transmission oil heat exchanger
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Changing the transmission oil
- Front gearbox from its rear part
- Front gearbox casing
- Separating the gearbox casing from the rear gearbox casing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- Hydrostatic unit
- 4WD shaft (in front gearbox casing)
- Disassembling the 4WD shaft (in front gearbox casing)
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Disassembling the variator input gear unit
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling 4WD shaft in centre gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Positioning and shimming of rear bevel gear set and differential
- Rear PTO clutch
- Disassembling PTO engagement clutch
- Front PTO casing
- Disassembling the PTO casing
- Rear PTO drive shaft
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
E0 – Rear axle
- Disassembling rear axle
- Park brake piston
- Right hand park brake unit
- Left hand park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Rear differential lock control fork
- Rear differential
- Removing rear differential
- Bleeding the braking system
- Right hand rear axle
- Left hand rear axle
F0 – Front axle
- 4WD shaft
- Carrier with front axle
- Front axle
- 4WD shaft
- Carrier with front axle (Active Drive)
- Front axle (Active Drive)
- Damper (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front steering tie-rod (Active Drive)
- Complete knuckle assembly (Active Drive)
- Differential lock (Active Drive)
- 4WD shaft (Active Drive)
- Steering cylinder (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Front axle brake discs (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Adjusting end float (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Steering knuckle casing and axle shaft
- Differential assembly
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
- Adjustment of steering knuckle casing and axle shaft
- Front axle adjusting endfloat
- Pinion positioning adjustment and bearing preload
- Disassembling the differential assembly – pinion
- Disassembly of the differential
- Disassembly of the differential locking device
- Differential locking device adjustment
- Assembly and adjustment of front differential (Active Drive)
- Assembly and adjustment of the front differential of SDF axles
- Front axles alignment
- Crown wheel and flange tightening torques
- Assembly with pre-load of the bearings for D.T. forks
- Adjusting the differential lock
- Pinion-differential assembly (Active Drive)
- Steering angle sensor (Active Drive)
- Adjusting pinion bearings (Active Drive)
G0 – Bodywork – Cab – Platform
- Cab
- Engine hood
- Battery mount
- Cab mat
- Right hand console
- Left hand console
- Rear cab pillar covers
- Front cab pillar covers
- Instrument cluster
- Instrument panel
- Roof panel
- Screen wash reservoir
- Rear screen
- Rear windscreen wiper motor
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- Front turn indicators (LED)
- External rear view mirror
- Seat
- Empty and charge the air conditioning system
- Roof
- CAT2 – CAT4 cab air filter
- Air conditioning compressor
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Brake pedals
- Clutch pedal
- Steering column
- Steering wheel
- Steering column stalk
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Transmission oil pump (16cc, RH)
- Hydraulic steering pump (11 cc, LH)
- Transfer pump (22,5 cc, LH)
- Load Sensing pump (45cc, RH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Hydraulic power steering unit (Orbitrol)
- Front lift hydraulic system
- Front lift valve block
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front auxiliary utility distributors
- Pressure holding valve
- Radiator bypass valve
- Rear PTO block
- Hydraulic steering drain block
- Front brake pipe
- Fitment sequence for hydraulic pipes.
- Solenoid valve unit
- Services solenoid valve assembly
- Flow regulator valve
- Front hitch cock
- Accumulator block
L0 – Electrical system
- Battery
- Alternator
- Electronic engine control unit (ECU)
- Electronic unit
- PFCU control unit
- SVCU and MVCU electronic control units
- Rear PTO speed selector switch
- Planetary reduction gearbox speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Rear pinion speed sensor
- Instrument panel
- Multifunction armrest
- Rotating beacon
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
- Front PTO housing, guard
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Rear lift
- Replacing bushes
- Rear lift distributor
- Disassembling the regulator distributor, with electronically controlled lift:
- Rear lift distributor plate
- Rear lift cylinder
- Lift disassembly – Complete unit – Version with electronic lift
- Lift control distributor – Version with electronic lift
- Position sensor
- Complete rear lift
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Aftersales pneumatic braking kit
Wiring diagrams
Wiring harnesses
- Wiring looms
- W-TECH – ELECTRICAL SECTION
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – Output Intercooler pipe damaged
- M339 error code on FarMotion Stage 5 models
- SCR Heat Protection
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Oil Leakage From Active Drive
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Active Drive rubber boot breakage
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Difficulty to regulate temperature inside the cabin
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- A/C SYSTEM MALFUNCTION
- Rust and dirty under accelerator pedal
- Rear fender breakage
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Inaccurate steering during road driving
- Possible streching or crushing of the front brake oil pipe assembly
- Damaged seal ring
- Seal ring breakage
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Engine WH connector not properly assembled
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
