Document overview
Workshop Manual for SAME FRUTTETO CVT 90.4 → ZKDER70200TS50001 from the FRUTTETO CVT (FARMOTION STAGE 3B) family. Digital PDF in English with 1,624 pages.
The corresponding English table of contents contains 51 sections and 542 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO CVT (FARMOTION STAGE 3B)
- Model: FRUTTETO CVT 90.4
- Starting serial number: ZKDER70200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,624
- File size: 591.76 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO CVT 90.4 → ZKDER70200TS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Heater
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Auxiliary fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- Exhaust silencer – Catalytic converter (DOC)
Transmission
- CVT transmission
- Hydrostatic unit
Rear axle
- Rear axle
Front axle
- Pinion, differential and differential lock
- Final drive
- Suspended axle valve unit
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version.
- Auxiliary utilities hydraulic circuit, optional version
- Auxiliary utilities hydraulic circuit, full house version
- Transmission hydraulic circuit, base version
- Hydraulic system pressure measurement points
- Hydraulic pump 22.5 cc
- Braking valve (logic block)
- Variable displacement pump LS 45 cc
- Trailer hydraulic braking valve
- Parking brake valve
Electrical equipment
- FARMotion engine sensors and components
- FARMotion engine sensors and components
- Engine intake air temperature sensor
- Air filter clogging pressure switch
- Speed sensor (pick-up)
- EGR valve
- Fuel level sensor
- Hall effect speed sensor
- Angle sensor ± 45°
- 11 Bar sensor
- Steering angle sensor
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Draft sensor (25 KN)
- Air filter clogged sensor
- Hall effect speed sensor
- Pressure sensor (40 bar)
- Angle sensor ± 60° (Active Drive)
- Angle sensor ± 60°
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Fuel pressure sensor
- Coolant temperature sensor
- Pressure switch (15 Bar)
- Temperature sensor
- Filter clogging sensor 2.75 bar
- Single axis accelerometer
Front lift
- Front lift
Rear lift
- Rear lift
- Mechanical rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Language
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- ActiveDrive
- Cylinders
- Agrosky
- Steering Double Displacement (SDD)
- Isobus
- iMonitor
- ISO 11786
- eVisco fan
- PTO Syncro
- ASM
- Armrest
- CAT4 (air conditioning)
- Distributors command calibration neutral
- Clutch pedal calibration
- Slope sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- ActiveDrive calibration
- Front suspension calibration
- Wheel Angle Sensor calibration
- Rear Power Take-Off (PTO) calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Reinitialising LOGIC BOX CAT4
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Preliminary operations before removing engine from vehicle
- Complete engine
- Separating the engine from the transmission
- Cylinder sleeves
- Rear flange
- Crankshaft
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Engine flywheel
- A/C compressor belt
- Installing automatic belt tensioner
- Disassembling pistons and connecting rods
- Front timing cover
- Pushrods
- Intermediate gear and timing
- Counter-rotating masses
- Overhauling counter-rotating masses
- Cylinder head covers
- Torsionally flexible coupling
- Engine block-gearbox connector flange
- Turbocharger oil pipes
- Turbocharger
- Cylinder heads
- Disassembling the cylinder heads
- Blow-by filter
- Blow-by oil vapour pipe
- Cooling jets
- Oil filter
- Oil sump
- Adjusting oil pump gear backlash
- Oil pump
- Electro-injectors and common rail
- Oil heat exchanger
- Thermostat valve
- Aligning water pump and crankshaft pulleys
- EGR exhaust gas cooling pipes
- Coolant manifold
- Engine coolant pump
- Checking the thermostat valve
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Intake manifold
C0 – Engine accessories
- High pressure fuel pump
- Engine coolant radiator
- Replacing the coolant
- Complete exchanger assembly
- Compensation tank
- Fan
- Rigid air filter pipe
- Air filter
- Intercooler and gearbox oil and fuel heat exchangers
- Fuel prefilter
- Diesel fuel tank
- Auxiliary fuel tank
- Fuel filter
- Bleeding the fuel circuit
- Starter motor
- Mounting brackets
- DOC catalytic converter
- Exhaust pipe
- Power take off gear backlash adjustment
D0 – Transmission
- Changing the transmission oil
- Separating the gearbox casing from the rear gearbox casing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- Front gearbox casing
- Front gearbox from its rear part
- Disassembling the variator input gear unit
- Rear pinion casing
- Disassembling the rear pinion casing
- Selecting and installing shim packs of correct thickness and installing bevel gear set and differential
- 4WD shaft (in front gearbox casing)
- Disassembling 4WD shaft in centre gearbox casing
- Disassembling the 4WD shaft (in front gearbox casing)
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling PTO engagement clutch
- Front PTO casing
- Rear PTO clutch
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- Rear PTO drive shaft
- Disassembling the PTO casing
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydrostatic unit
E0 – Rear axle
- Right-hand rear axle
- Disassembling rear axle
- Rear differential
- Removing rear differential
- Rear differential lock control fork
- Park brake piston
- Right hand park brake unit
- Left hand park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Bleeding the braking system
F0 – Front axle
- 4WD shaft
- Carrier with front axle
- Front axle
- Front axle (Active Drive)
- Complete front carrier (Active Drive)
- Damper (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front steering tie-rod (Active Drive)
- Complete knuckle assembly (Active Drive)
- Differential lock (Active Drive)
- 4WD shaft (Active Drive)
- Steering cylinder (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Front axle brake discs (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Adjusting end float (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Steering knuckle casing and axle shaft
- Differential assembly
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
- Adjustment of steering knuckle casing and axle shaft
- Front axle adjusting endfloat
- Pinion positioning adjustment and bearing preload
- Disassembling the differential assembly – pinion
- Disassembly of the differential
- Disassembly of the planetary reduction gearbox
- Disassembly of the differential locking device
- Differential locking device adjustment
- Assembly and adjustment of front differential (Active Drive)
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Cab access steps
- Seat
- Empty and charge the air conditioning system
- Cab mat
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- Rear screen
- Rear windscreen wiper motor
- Screen wash reservoir
- Right hand console
- Left hand console
- Steering column stalk
- Instrument panel
- Instrument cluster
- Roof panel
- Rear cab pillar covers
- Front cab pillar covers
- CAT 2 – CAT4 cab air filter
- Front turn indicators (LED)
- External rear view mirror
- Roof
- Air conditioning compressor
- Clutch pedal
- Brake fluid reservoir
- Brake master cylinders
- Brake pedals
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Steering wheel
- Steering column
- Cab
H0 – Hydraulic system
- Hydraulic steering pump (11 cc, LH)
- Pressure holding valve
- Radiator bypass valve
- Transmission oil pump (16cc, RH)
- Transfer pump (22.5 cc, LH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Load Sensing pump (45cc, RH)
- Rear PTO block
- Hydraulic power steering unit (Orbitrol)
- Accumulator block
- Front lift valve block
- Front lift hydraulic system
- Front auxiliary utility distributor
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front brake pipe
- Fitment sequence for hydraulic pipes.
- Solenoid valve unit
- Services solenoid valve assembly
- Hydraulic steering drain block
- Flow regulator valve
L0 – Electrical system
- Battery
- Alternator
- Preheat relay
- Electronic unit
- Electronic engine control unit (ECU)
- PFCU control unit
- SVCU and MVCU electronic control units
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Air filter clogged sensor
- Rear PTO speed selector switch
- Planetary reduction gearbox speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Rear pinion speed sensor
- Instrument panel
- Multifunction armrest
- Rotating beacon
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Front lift assembly
- Front lift cylinders
R0 – Rear lift
- Replacing bushes
- Rear lift
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Aftersales pneumatic braking kit
Wiring diagrams
Components
- Locations of main ECUs
- Engine control unit
- MVCU “Main Vehicle Control Unit”
- SVCU “Secondary Vehicle Control Unit”
- PFCU “Precision Farming Control Unit”
- EDCU “Electric Distributor Vehicle Control Unit”
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Activation and charging
- S003 – Preheating
- S004 – Engine control system
- S005 – Front lights
- S006 – Turn indicators
- S007 – Work lights
- S008 – Internal illumination and rotating beacon
- S009 – Wipers and horn
- S010 – Rear view mirror adjustment
- S011 – Radio
- S012 – Air conditioning
- S013 – Power sockets and accessories
- S014 – Rear lift
- S015 – Braking system
- S016 – Agrosky
- S017 – Gearbox
- S018 – PTO, differential lock and 4WD
- S019 – Stabilisers
- S020 – Front axle (ActiveDrive)
- S021 – AUX CAN line (basic version)
- S021 – AUX CAN line (full version)
- S022 – VEHICLE CAN line (basic version)
- S022 – VEHICLE CAN line (full version)
- S023 – DISTRIBUTORS CAN line
- S024 – AUTOGUIDANCE CAN line
- S025 – ENGINE CAN line
- S026 – ISOBUS
- S027 – Instrument cluster
- S028 – Distributors (Bondioli)
- S029 – Distributors (Power beyond)
Wiring harnesses
- 0.007.7899.3 – Front PTO solenoid valve
- 0.007.7899.3 – Front differential locking solenoid valve
- 0.014.1567.4/30 – Front wiper motor – opening windscreen version
- 0.017.8425.4/10 – Trailer socket
- 0.017.8426.4 – Trailer socket (USA)
- 0.018.2800.4 – Hydraulic trailer braking
- 0.018.4630.4 – SBA/ASM sensor
- 0.019.2380.4/50 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.8827.4 – SDD (rapid steer system)
- 0.020.9462.4/10 – Rotating beacon
- Video camera cables
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1280.4/20 – Engine (4 cylinder version)
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.1282.4 – Injectors (4 cylinder version)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.024.2826.4/10 – Alternator – preheat
- 0.025.9259.0 – Pressure switch on delivery line filter
- 0.026.6240.4/10 – Hydrostatic unit
- 0.026.6377.4 – SBA/ASM sensor (version with Agrosky)
- 0.027.5538.4 – License plate light
- 0.027.7652.4 – Cowl
- 0.028.5244.4/10 – Cab roof work lights
- 0.028.5246.4/20 – Roof
- 0.028.5305.4/10 – Battery cables (negative)
- 0.028.5306.4/20 – Battery cable (positive)
- 0.028.5334.4/10 – Front wiring loom
- 0.028.5352.4/10 – Front axle (version with ActiveDrive)
- 0.028.5380.4/20 – Rear wiring loom
- 0.028.5381.4/20 – LH
- 0.028.5382.4/10 – RH
- 0.028.5490.4 – Rear-view mirrors
- 0.028.6140.4/20 – Cab
- 0.028.8817.4/10 – “Plus”
- 0.028.8818.4/20 – “Full” Cab
- 0.028.8819.4/10 – Optional LH
- 0.028.8820.4/10 – RH optional (Bondioli)
- 0.029.1625.4 – Wiring harness for cab roof working lights (LED)
- 0.029.5346.4 – Electrohydraulic steering (Agrosky)
- 0.029.5651.4/10 – ISOBUS 11783
- 0.029.7644.4/10 – Agrosky SGR1 Aerial
- 0.029.7645.4/10 – Agrosky AGI 4 aerial
- 0.029.7649.4/10 – iMonitor X25
- 0.029.8764.4 – “TOP” lights
- 0.030.2414.4 – RH optional (Power beyond)
- 0.030.3692.4 – Distributors 1-5
- 0.032.8846.4 – Shock-absorber sensors (version with ActiveDrive)
- 04422324.4/10 – ISO 11786 socket
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Damage of the water pump bearing
- Idle Management function activation procedure
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- PTO gearshift lever pin loosing
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Check the upper and lower steering knuckles of the front axle for wear
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Active Drive rubber boot breakage
- Wear of the final drive reduction units, planetary gear
- Steering behavior check procedure
- Adjusting Active Drive front axle toe-in
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Difficulty to regulate temperature inside the cabin
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- Rear fender breakage
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- EHS1 control valve blocked
- Seal ring breakage
- L0 – ELECTRIC AL SYSTEM
