Document overview
Workshop Manual for SAME FRUTTETO 90.4 → ZKDBL30200TS10001 from the FRUTTETO / ACTIVE DRIVE (FARMOTION STAGE 3B) family. Digital PDF in English with 1,890 pages.
The corresponding English table of contents contains 48 sections and 541 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO / ACTIVE DRIVE (FARMOTION STAGE 3B)
- Model: FRUTTETO 90.4
- Starting serial number: ZKDBL30200TS10001
- Document type: Workshop Manual
- Language: English
- Pages: 1,890
- File size: 501.23 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO 90.4 → ZKDBL30200TS10001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine accessories
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Starter motor
Transmission
- Transmission
- Hydraulic reverse shuttle kinematic scheme
- Hydraulic reverse shuttle unit
- HML assembly
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- Changes of the state of matter
- General introduction to the A/C system
- Charging the A/C system
- Air conditioning system – Diagnostics
Hydraulic system
- STEERING/TRANSMISSION pump (11 cm³)
- LIFT/REMOTE VALVES pump (14+11 cm³)
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Mechanical lift control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- FARMotion engine sensors and components
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Fuel pressure sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
Front PTO
- Front power take-off
- PTO delivery pump
- PTO clutch
- PTO control solenoid valve assy
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- SDF SUITE
Commissioning and calibrating the tractor
- MIS – Basic procedure
- Commissioning – Purpose of the document
- Commissioning – Description of procedure
- MIS – Basic procedure
- Commissioning – Eeprom re-initialisation
- Commissioning – Tractor Configuration
- Commissioning – Calibration of the shuttle clutches
- Commissioning – Calibrating Stop&Go function
- Shuttle calibration – Purpose of this document
- Reverse shuttle calibration – Clutch calibration
- Reverse shuttle calibration – Stop&Go calibration
- Reverse shuttle calibration – Instruments and information required for calibration
- Shuttle calibration – Clutch calibration procedure
- Reverse shuttle calibration – Stop&Go calibration procedure
- Front distributors calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Workshop tools for disassembly and reassembly
B0 – Engine
- Workshop tools for engine removal and reassembly
- Tightening procedure for engine components
- Tightening procedure for engine components
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Complete engine
- Engine- separation from the transmission
- A/C compressor belt
C0 – Engine accessories
- Replacing the coolant
- Engine fan
- High pressure fuel pump
- Coolant radiator
- Complete heat exchanger assembly
- Mounting brackets
- Power take off gear backlash adjustment
- Compensation tank
- Intercooler, gearbox oil and fuel heat exchangers
- Air filter
- Air filter elements
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Fuel gauge
- Main fuel tank
- Auxiliary fuel pump
- Auxiliary fuel tank
- Starter motor
- Return line
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Complete gearbox assembly
- Front gearbox from its rear part
- Front gearbox housing
- Flexible coupling clutch
- Primary shaft (version with range selector unit)
- Primary shaft – Version without HML
- Adjusting endfloat of the secondary shaft gears
- Disassembling the gearbox input shaft
- Gearbox input shaft – Version without HML
- Disassembling secondary shaft – Version with range selector unit
- Secondary shaft – Version without HML
- Range reduction gearbox rod
- Range selector rod
- Gearbox support and gear selector rods
- Hydraulic reverse shuttle unit
- Disassembly of shuttle assembly
- Cover assembly
- Forward drive clutch unit
- Reverse drive clutch unit
- Dual traction output shaft and groundspeed PTO
- Sprocket
- Differential – Bevel gear set
- Pump drive PTO – internal gear
- PTO input shaft
- PTO output shaft
- Ground speed P.T.O. control shaft
- PTO output shaft (2 speed + ground speed)
- PTO output flange shaft, 2 speed version
- Disassembly of the 4WD engagement device
- 4WD engagement device
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- HML unit
- Planet gear support unit – HML unit
- Clutch assembly
- Rear PTO control clutch
- Disassembling PTO control clutch
- Parking brake
E0 – Rear axle
- Bleeding the braking system
- Disassembling rear axle
- Rear differential
- Removing rear differential
- Right-hand rear axle
- Left-hand rear axle
- Planet gear carrier
- Brake housing
- Rear axle brake piston
F0 – Front axle
- 4WD shaft
- Support with rear axle
- Front axle (4WD)
- Axial play adjustment
- Steering cylinder
- Steering cylinders disassembly
- Pinion-differential assembly
- Differential lock device
- Differential lock device
- Bevel gear pair
- Differential
- Adjustment of the pinion position and bearing preloading
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front axle brake discs
- Front axle brake piston
- Front axle (Active Drive)
- Complete front carrier (Active Drive)
- Damper (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front steering tie-rod (Active Drive)
- Complete knuckle assembly (Active Drive)
- Differential lock (Active Drive)
- 4WD shaft (Active Drive)
- Steering cylinder (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Front axle brake discs (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Adjusting end float (Active Drive)
- Steering sensor actuator plate orientation
- Front axle lower ball joint assembly (Active Drive)
- Assembly and adjustment of front differential (Active Drive)
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood
- Right hand side member
- Left hand side member
- Battery mount
- Battery cover
- Cab mat
- Control console
- Dashboard
- Roof panel trim
- Rear windscreen wiper motor
- Door handle
- Door lock
- Door window
- Internal cab anti-pollen filter
- External cab anti-pollen filter
- External rear view mirrors
- Driver seat
- Complete air conditioner unit
- Heater – air conditioner control button panel
- Air conditioning compressor
- Empty and charge the air conditioning system
- Air-conditioning system condenser
- Dehydrator filter – standard version
- Air-conditioning system evaporator
- Cab heating heat exchanger
- Air conditioning system fans
- Condenser fans
- Expansion valve – standard version
- 3-level pressure switch
- Throttle pedal
- Clutch pedal
- Steering wheel
- Brake master cylinders
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Oil filter
- Auxiliary utility circuit oil tank
- Power steering
- Power steering disassembly
- Front hydraulic distributor
- Front hydraulic couplers
- Ancillary utility distributor
- Flow regulator for front-mounted hydraulic couplers
- Hydraulic trailer braking unit
- Disassembling the ancillary solenoid valves
- Services solenoid valve assembly
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- Starter enable switch
- Parking brake switch
- Gearbox input shaft speed sensor
- Air filter clogging pressure switch
- Trailer brake pressure switch
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Camshaft speed sensor
- Engine air temperature sensor
- Oil temperature sensor
- Clutch switch and sensor
- Speed sensor
- Instrument cluster
- Ignition switch barrel
- Battery master switch button
- Internal cab light
M0 – Front PTO
- Front power take-off
- Front PTO housing, guard
- Disassembling PTO clutch
N0 – Front lift
- Front lift
R0 – Rear lift
- Lift – Complete unit – Version with mechanical lift
- Lift – Complete unit – Version with electronic lift
- Lift disassembly – Complete unit – Version with electronic lift
- Lift disassembly – complete unit – Version with mechanical lift
- Lift cylinder – Version with mechanical lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Lift control distributor – Version with mechanical lift
- Disassembling the lift control cylinder – Version with mechanical lift
- Position sensor
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly – Version with mechanical lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook sled
Wiring diagrams
Components
- PTO ECU
- Rear lift control unit
- Front 4-way auxiliary distributor and automatic four wheel drive control unit
- Control unit MVCU
- Control unit active drive and distributors
- Control Unit Distributors SETTING FLOW
- Control unit distributor HI – FLOW
- Engine ECU – 3-cylinder version
- Engine ECU – 4-cylinder version
- Locations of main control units
- A – Engine start and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine throttle
- S002 – Preheating
- S003A – Engine start and charging
- S003B – Engine start and charging, MR
- S004A – Lights – EU market
- S004B – Lights – USA market
- S005 – Cab lights
- S006 – Air conditioner
- S007 – Windscreen wipers
- S008 – Radio
- S009A – Rear lift
- S009B – Rear lift (version with High/Power/Setting Flow distributors)
- S010 – 3-point linkage electronic control
- S011A – Transmission, EU
- S011B – Transmission, EU – MR
- S011B – Transmission, USA – MR
- S012A – Front distributors
- S012B – Front distributors, MR
- S012C – Front distributors, MR (version with ActiveDrive)
- S012D – Front distributors, MR – High Flow
- S012E – Front distributors, MR – Power Flow
- S012F – Front distributors, MR – Setting Flow
- S013A – 4WD and differential locks
- S013B – 4WD and differential locks, MR
- S013C – 4WD and differential locks, MR (version with ActiveDrive)
- S014A – PTO – EU
- S014B – PTO – EU – MR
- S014C – PTO – USA – MR
- S015A – Diagnostics and CAN line
- S015B – Diagnostics and CAN line – MR
- S015C – Diagnostics and CAN line – MR – (version with Active Drive, without High/Power/Setting Flow distributors)
- S015D – Diagnostics and CAN line – MR – (version with Active Drive, with High/Power/Setting Flow distributors)
- S015E – Diagnostics and CAN line – MR – (version without Active Drive, with High/Power/Setting Flow distributors)
- S016 – Accessories
- S017 – Instrument cluster
- S018 – Braking and standstill function, MR
- S019 – Front axle (ActiveDrive)
Wiring harnesses
- Wire colour reference table
- 0.007.7899.3 – Front PTO solenoid valve
- 0.011.2025.4/40 – Electronic rear lift
- 0.011.7711.3 – Oil regulator valve block pressure switch
- 0.011.7840.4 – Rotating beacon
- 0.011.9828.3 – Cab earth
- 0.012.0101.4 – Electro-hydraulically controlled 3-point linkage
- 0.012.2103.3 – Hydraulic trailer braking
- 0.012.3825.4 – Directional work lights on ROPS, USA
- 0.013.6326.4 – ROPS rotating beacons
- 0.013.6327.4 – Rotating beacon socket
- 0.015.0070.4 – Solenoid valves
- 0.015.2080.4 – Brake sensors
- 0.015.3160.4 – Platform ground
- 0.016.0328.4 – Battery master switch ground
- 0.016.0561.4 – Work light
- 0.016.0767.4/10 – Air conditioner
- 0.016.0771.4 – Headlights on cab
- 0.016.0772.4 – Cab lights, USA
- 0.016.6292.4 – Adapter for position sensor
- 0.018.4619.4 – Centre wiring loom (USA market)
- 0.018.4620.4 – Rear wiring loom (USA market)
- 0.018.4623.4 – Manual dual traction controls (version with auxiliary distributors)
- 0.018.4624.4 – Automatic dual traction controls – version with auxiliary distributors
- 0.018.4625.4 – Automatic dual traction controls
- 0.018.4626.4 – Manual dual traction controls
- 0.018.4630.4_10 Steering sensor
- 0.018.4638.4 – Work lights, windscreen wipers and rotating beacon
- 0.018.4639.4 – Loudspeakers
- 0.018.4640.4/20 – Roof
- 0.021.1217.4 – Heater
- 0.023.1279.4_20 – Engine – 3-cylinder version
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1281.4/10 – Injectors (3 cylinder version)
- 0.023.1282.4/10 – Injectors (4 cylinder version)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.023.9906.4/20 – Front – 3 cylinder version
- 0.023.9907.4/20 – Front – 4 cylinder version
- 0.023.9908.4/20 Front – for 4-way auxiliary distributor
- 0.023.9910.4/10 – Front wiring loom (version with ActiveDrive)
- 0.023.9915.4 – Rear – EU market
- 0.023.9917.4 – Centre wiring loom – EU market
- 0.023.9918.4 – Front distributors
- 0.023.9919.4/10 – Engine ECU power supply
- 0.023.9920.4 – Throttle pedal
- 0.023.9921.4 – Power
- 0.023.9922.4 – Battery wiring
- 0.023.9924.4/20 – Roof + platform power feed
- 0.023.9925.4/20 – Platform power supply
- 0.023.9927.4 – Roof power feed
- 0.023.9934.4 – Front lights and horn
- 0.024.2826.4/10 – Alternator – preheat
- 0.026.5993.4 – High and Power Flow front distributors
- 0.026.6002.4 – Main rear distributor solenoid valve
- 0.026.6004.4/10 – Socket 1-2 adapter
- 0.026.6010.4 – Right hand console
- 0.026.6019.4/10 – Adapter for console
- 0.027.8386.4 – Trailer brake adapter, MR
- 0.027.8387.4 – Trailer brake adapter, non-MR
- 0.027.8414.4/20 – Centre wiring loom – EU market – MR (version with ActiveDrive)
- 0.027.8415.4/10 – Rear wiring loom, EU, MR
- 0.027.8417.4/10 /20 – Centre wiring loom – EU market – MR
- 0.027.8420.4 – Front wiring loom, 3-cylinder models, for High_power_setting flow distributors
- 0.027.8421.4 – Front wiring loom, 4-cylinder models, for High Power and Setting Flow distributors
- 0.027.8423.4 – CAN resistor
- 0.027.8424.4 – Controls for front 4-way auxiliary distributor
- 0.027.8425.4 – Rear wiring loom – USA – MR
- 0.027.8426.4 – Front distributor control unit
- 0.027.8427.4/10 – Centre wiring loom – USA market MR
- 0.027.8430.4 – Front wiring loom (version with ActiveDrive) for High/Power/Setting Flow distributors
- 0.027.8434.4/10 /20 – Centre wiring loom – EU market – MR (version with ActiveDrive) for High/Power/Setting Flow distributors
- 0.027.8437.4/10 – Centre wiring loom – EU market – MR for High/Power/Setting Flow distributors
- 0.027.8438.4 – Front – with front distributor
- 0.031.5535.4 – RH brake sensor
- 0.032.8846.4 – Shock-absorber sensors (version with ActiveDrive)
- 0.033.4758.4/10 – ASM 1 RH
- 0.034.1517.4 – ECU power feed
- 0.034.1518.4 – Adapter for engine ECU power feed
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Damage of the water pump bearing
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Fuel auxiliary pump breakage
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the upper and lower steering knuckles of the front axle for wear
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Active Drive rubber boot breakage
- Steering behavior check procedure
- Adjusting Active Drive front axle toe-in
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- Hot air from bonnet – P/N 9.ER372.92.0
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- EHS1 control valve blocked
- L0 – ELECTRIC AL SYSTEM
