Document overview
Workshop Manual for SAME FRUTTETO 80 NATURAL → ZKDEZ30200RS50001 from the FRUTTETO NATURAL (FARMOTION STAGE 3B) family. Digital PDF in English with 913 pages.
The corresponding English table of contents contains 46 sections and 330 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO NATURAL (FARMOTION STAGE 3B)
- Model: FRUTTETO 80 NATURAL
- Starting serial number: ZKDEZ30200RS50001
- Document type: Workshop Manual
- Language: English
- Pages: 913
- File size: 231.94 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO 80 NATURAL → ZKDEZ30200RS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Starter motor
Transmission
- Transmission
- Connector housing
- Gearbox and shuttle assembly
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Hydraulic System
- Braking system
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
- FARMotion engine sensors and components
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Workshop tools for engine removal and reassembly
- Tightening procedure for engine components
- Complete engine
- Engine- Separation from the transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine-transmission mating flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Water pump / alternator belt
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- Water radiator
- Compensation tank
- Mounting brackets
- Air filter
- Intercooler
- Diesel radiator
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Electric starter motor
- Exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Power take off gear backlash adjustment
D0 – Transmission
- Changing the transmission oil
- Complete gearbox assembly
- Front gearbox from its rear part
- Clutch assembly
- Clutch plate wear check
- Thrust plate assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjustment of end float on secondary shaft gears
- Range selector rod
- Disassembly of dual traction output shaft
- Adjusting the bevel gear set
- PTO input shaft
- PTO output shaft (2 speed version and groundspeed version)
- PTO output shaft
- Ground speed PTO shaft
- Replace the parking brake wear shoes
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- Internal range reduction gear controls
- Rear pinion
- Range reduction gearbox shaft
- 4WD engagement device
- 4WD output shaft in transmission.
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding the braking system
- Rear axle
- Removing right/left hand rear axle
- Disassembling the planetary gear unit
- Rear differential
- Rear differential lock control fork
- Removing the rear differential
- Brake carriers
- Replacing the friction shoes
F0 – Front axle
- 4WD shaft
- Support with front axle
- Front axle (4WD)
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Disassembling the bevel gear set
- Adjusting front axle endfloat
- Differential lock
- Differential lock device adjustment
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Lower hood guard
- Pedal board mount
- Battery mount
- Access ladder
- Rear mudguard
- Right and left hand mat and footboards
- Instrument cluster
- Instrument cluster
- Seat
- Seat controls mount
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering column
- Electronic throttle pedal control sensor
- Steering wheel
- Brake master cylinders
- Rear lift control levers
- Disassembly of the rear hitch control tie-rods
- Adjusting lift control levers
- Roll bar and mounts
- Rear roll bar
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear auxiliary distributor
- Disassembling the rear ancillary utility distributor
- Brake block
L0 – Electrical system
- Battery
- Alternator
- Electronic engine control unit
- Hand throttle sensor
- Air filter clogging pressure switch
- Clutch control switch
- Brake control switch
- PTO switches
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete lift
- Rear lift – Complete assembly
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- Disassembling the lift cylinder
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Tow hook sled
- Drawbar
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine throttle
- S002 – Preheating
- S003 – Activation and charging
- S004 – Lights
- S005 – CAN line and diagnostics
- S006 – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.011.7840.4 – Rotating beacon
- 0.021.1217.4 – Heater
- 0.021.3289.4/10 – Rotating beacon socket
- Rear lights
- 0.021.3292.4 – Front lights
- 0.022.3240.4 – Trailer braking pressure switch
- 0.023.1279.4/20 – Engine – 3 cylinder version
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1281.4 – Injectors – 3 cylinder version
- 0.023.1282.4 – Injectors – 4 cylinder version
- 0.026.5156.4 – Alternator – preheat
- 0.026.5162.4 – Throttle pedal
- 0.027.5708.4/10 – Battery cables (3 cylinder version)
- 0.027.5709.4/10 – Battery cables (4 cylinder version)
- 0.027.5710.4 – Front 3 cylinder version
- 0.027.5711.4 – Front – 4 cylinder version
- 0.027.5712.4/10 – Central wiring loom
- 0.027.5713.4 – Rear wiring loom
- 0.027.5716.4 – Battery master switch ground
- 0.027.5717.4 – Engine ECU power supply
- Hydraulic trailer braking
- Front lights and horn
- 0.027.5724.4 – License plate light
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Farmotion high pressure pipe replacement
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Contact between handbrake fork and filter tank
- Knob cracking
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
