Document overview
Workshop Manual for SAME Frutteto³ 80.4 CLASSIC → ZKDU6602W0TS01001 from the FRUTTETO³ CLASSIC family. Digital PDF in English with 967 pages.
The corresponding English table of contents contains 49 sections and 342 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO³ CLASSIC
- Model: Frutteto³ 80.4 CLASSIC
- Starting serial number: ZKDU6602W0TS01001
- Document type: Workshop Manual
- Language: English
- Pages: 967
- File size: 393.43 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Frutteto³ 80.4 CLASSIC → ZKDU6602W0TS01001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Identification of the injector type
- Injector type identification
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine block technical data
- Crankshaft technical data
- Technical data for pistons – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 12°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Engine injectors technical data
- Hydraulic tappets diagram
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Shuttle – Underdrive control rod
- Gear selector rod
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Standard hydraulic circuit (4WD)
- Optional hydraulic circuit (4WD)
- Fully optional hydraulic circuit (4WD)
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF SUITE
- Diagnostic ports
- D-Tech and diagnostic port
Commissioning and calibrating the tractor
- Digital check panel calibration
- Commissioning – Purpose of the document
- Commissioning – Main menu
- Commissioning the engine ECU – Engine menu
- Commissioning the engine ECU – Configuration menu
- Engine control unit commissioning – Calibration Menu
- Commissioning the engine control unit – Monitor Menu
- Commissioning the engine ECU – Calibration menu
ECU alarms
Engine alarms
- Engine E.C.U. Alarm Code List
Instrument panel alarms
- List of instrument cluster codes
Method of intervention
B0 – Engine
- Complete engine
- Engine- separation from the transmission
- Engine flywheel
- Adjusting alignment of water pump / alternator belt
- Water pump / alternator belt
- Checking tension of water pump/alternator drive belt
- Preliminary disassembly operations
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft checks
- Camshaft
- Valve timing
- Timing gear checks
- Adjusting timing gears backlash
- Counter-rotating weights
- Counter-rotating weight checks
- Overhaul of counter-rotating weights assembly
- Valves check
- Valve seats check
- Valves sealing check
- Adjusting valve clearance
- Adjusting valve clearance
- Valve guides check and replacement
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Determining correct head gasket thickness
- Valve springs check
- Heat exchanger removal
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- INJECTION PUMPS, GOVERNOR AND FUEL SUPPLY
- Synchronising injection pumps
- Injectors assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injectors check
- Injection pump control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Electronic governor adjustment
- Installation of electronic governor support
- Engine coolant pump
- Engine coolant pump
- Thermostatic valve
- Checking the thermostat valve
- Cooling and intake ducts
- Final engine checks
- Final refitting operations
- Pulley hub fixing (for types without front PTO)
- Pulley hub fixing (for types with front PTO)
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- Removing the air duct
- Water radiator
- Complete radiator-heat exchanger pack
- Compensation tank
- Intercooler, oil and fuel exchangers
- Air filter
- Bleeding the fuel circuit
- Diesel fuel tank
- Fuel tank float disassembly
- Starter motor
- Exhaust silencer
- Return line
D0 – Transmission
- Draining and filling the transmission oil
- Complete gearbox assembly
- Front gearbox from its rear part
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Transmission control lever disassembly
- Gear shift levers
- Gear shift disassembly
- Gearshift control disassembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Range selector rod
- Disassembly of dual traction output shaft
- Adjusting the bevel gear set
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Disassembling the gear selector rod
- Disassembly of the reverse shuttle and underdrive selector rod
- Rear pinion casing
- Range reduction gearbox shaft
- Four wheel drive engagement device and tone wheel
- 4WD output shaft in transmission.
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding the braking system
- Rear axle
- Removing right/left hand rear axle
- Disassembling the planetary gear unit
- Removing the rear differential
- Rear differential
- Brake housing
F0 – Front axle
- 4WD shaft
- Support with rear axle
- Front axle
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Disassembling the bevel gear set
- Adjusting front axle endfloat
- Differential lock
- Differential lock device adjustment
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Engine hood underside shield
- Connector frame
- Battery mount
- Rear mudguard
- Mat and footboards
- Instrument cluster
- Instrument cluster
- Seat
- Seat controls mount
- Hand throttle control lever
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering column
- Electronic throttle pedal control sensor
- Steering wheel
- Brake master cylinders
- Rear lift control levers
- Disassembly of the rear hitch control tie-rods
- Adjusting lift control levers
- Roll bar and mounts
- Rear roll bar
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Brake block
L0 – Electrical system
- Battery
- Alternator
- Electronic control unit
- Fuse box
- Hand throttle sensor
- Clutch pedal switch
- Brake control switch
- PTO switches
R0 – Rear lift
- Lift – Complete assembly
- Disassembly of the lift- complete assembly
- Lift cylinder
- Bushes
- Disassembly of the lift control valve
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- ADJUSTING LIFT
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Tow hook sled
- Drawbar
V1 – AFTERMARKET KITS
- Head and pin kit assembly procedure for automatic hitch
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors
- L – Solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- P – Various services
- R – Diagnostics
Systems
- S001 – Starting and preheating
- S001A – Starting and preheat – for versions with analogue instrument cluster
- S002 – Instrument panel and Lights (Europe Market)
- S002A – Instrument Cluster and Lights (Europe) – for versions with analogue instrument cluster
- S003 – Instrument Panel and Lights (USA Market)
- S004 – Brakes and diagnostics (Europe Market)
- S004A – Brakes and diagnosis (Europe) – for versions with analogue instrument cluster
- S005 – Brakes and diagnostics (USA Market)
Wiring harnesses
- Wire colour reference table
- 0.011.7840.4 – Top flashing light socket wiring
- 0.012.3825.4 – Front lights wiring (USA market)
- 0.012.6295.4/10 – Battery wiring
- 0.013.6326.4 – Front lights wiring (Europe market)
- 0.013.6327.4 – Flashing light socket wiring
- 0.014.0168.4/20 – Rear lights wiring (USA market)
- 0.014.1645.4/10 – Trailer braking wiring
- 0.015.7310.4 – Hood lights
- 0.016.0311.4 – Central wiring loom (Europe) – for versions with analogue instrument cluster
- 0.016.0313.4/10 – Rear wiring loom (Europe) – for versions with analogue instrument cluster
- 0.016.0314.4/10 – 3-speed PTO with ground speed wiring
- 0.016.0315.4/20 – Rear lights wiring (Europe market)
- 0.016.0316.4/10 – 3-speed PTO wiring
- 0.016.0317.4 – Front, 4 cylinders
- 0.016.0324.4/10 – Central wiring (Europe market)
- 0.016.0325.4 – Rear wiring (Europe market)
- 0.016.0326.4/10 – Central wiring (USA market)
- 0.016.0327.4 – Rear wiring (USA market)
- 0.016.0328.4 – Battery disconnect negative wiring
- 0.016.0571.4 – Power feed and preheat, 4 cylinder models
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Engine fan belt
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Auxiliary fuel pump
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Hydraulic shuttle central disc
- Bushes on shuttle input shafts
F0 – FRONT AXLE
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Auxiliary hydraulic distributor control levers
- Rear lift control levers
- Clutch pedal potentiometer actuator pin
- Assembly of parking brake control rod
- Blanking cover for hood
- Cowl locking device
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Assembly instructions for solenoid valves and cartridge valves
- L0 – ELECTRIC AL SYSTEM
