Document overview
Workshop Manual for SAME FRUTTETO 115 CVT → ZKDHW402W0TS50001 from the FRUTTETO CVT (FARMOTION STAGE 5) family. Digital PDF in English with 1,180 pages.
The corresponding English table of contents contains 48 sections and 450 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO CVT (FARMOTION STAGE 5)
- Model: FRUTTETO 115 CVT
- Starting serial number: ZKDHW402W0TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,180
- File size: 573.73 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO 115 CVT → ZKDHW402W0TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Fuel tank
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- Exhaust silencer – Catalytic converter (DOC)
- DPF and SCR catalytic converter
Transmission
- CVT transmission
Rear axle
- Differential unit and steering axles
Front axle
- ActiveDrive system
- Suspended axle valve unit
- Pinion, differential and differential lock
Bodywork – Cab – Platform
- External views of the tractor
- Viste interni cabina
- Dashboard
- Roof panel
- Instrument panel
- Multifunction armrest
- Right hand console
- Left hand console
- Rear pillars
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
Hydraulic system
- Base hydraulic circuit
- Full house hydraulic circuit
- Optional Aux hydraulic circuit
- Optional Aux hydraulic circuit 1
- Base Tras hydraulic circuit
- Optional Tras hydraulic circuit
- Hydraulic pump 22.5 cc
- Braking valve (logic block)
- Hydraulic system pressure measurement points
Front lift
- Front lift
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
- FARMotion engine sensors and components
- FARMotion engine sensors and components
Diagnostic tools
- ECUs
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU reset (MVCU+GTECU+SVCU)
- Set vehicle model (MVCU)
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Rapid steer system (SDD)
- Front Power Take-Off (PTO)
- PTOSyncro
- eVISCO
- iMonitor
- ISO 11786
- Iso 11783
- Agrosky
- ASM (Automatic Steering Management)
- Ext cylinders
- Pneumatic trailer brake
- Hydraulic trailer brake MR
- Distributors command calibration neutral
- Clutch Pedal calibration
- Rear hitch position calibration
- Steering angle calibration
- IMU calibration
- PTO calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- CAT4
- ActiveDrive
- OpenCenter
- ActiveSteer
- Super ECO
- ActiveSteer WAS calibration
- 4WS Spool calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- A/C compressor belt
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- Engine coolant radiator
- Complete radiator and heat exchanger pack
- Compensation tank
- Intercooler, gearbox oil and fuel heat exchangers
- Air filter
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Starter motor (procedure on vehicle)
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Adblue tank float sensor
- AdBlue tank
- AdBlue pump
- Exhaust silencer – Catalytic converter (DOC)
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust pipe – DPF+SCR catalytic converter
D0 – Transmission
- Changing the transmission oil
- Front gearbox from its rear part
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- 4WD shaft (in front gearbox casing)
- Disassembling the 4WD shaft (in front gearbox casing)
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Disassembling the variator input gear unit
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling 4WD shaft in centre gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Positioning and shimming of rear bevel gear set and differential
- Rear PTO clutch
- Disassembling PTO engagement clutch
- Front PTO casing
- Disassembling the PTO casing
- Rear PTO drive shaft
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
E0 – Rear axle
- Draining and filling the planetary reduction gearbox oil
- Complete steering knuckle housing
- Rear steering tie-rod
- Disassembling the complete steering knuckle housing
- Park brake piston
- Park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Rear differential lock control fork
- Rear differential
- Removing rear differential
- Removing the rear disc differential
- Rear steering cylinder
- Bleeding the braking system
F0 – Front axle
- 4WD shaft (Active Drive)
- Complete front carrier (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Front steering tie-rod (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering angle adjustment
- Steering knuckle housing and half-shaft (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Pinion-differential assembly (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Differential lock (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Front axle
- Steering knuckle casing and axle shaft
- Differential assembly
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
- Adjustment of steering knuckle casing and axle shaft
- Front axle adjusting endfloat
- Pinion positioning adjustment and bearing preload
- Disassembling the differential assembly – pinion
- Disassembly of the differential
- Disassembly of the differential locking device
- Assembly and adjustment of front differential (Active Drive)
- Differential locking device adjustment
G0 – Bodywork – Cab – Platform
- Cab
- Rear Silentblocks
- Front Silentblocks
- Cab access steps
- Engine hood and front hood panels
- Right hand mudguard
- Battery mount
- Cab mat
- Right hand console
- Left hand console
- Rear cab pillar covers
- Front cab pillar covers
- Instrument cluster
- Instrument cluster
- Roof panel
- Screen wash reservoir
- Rear screen
- Rear windscreen wiper motor
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- Front turn indicators (LED)
- External rear view mirror
- Seat
- Empty and charge the air conditioning system
- Roof
- CAT2 – CAT4 cab air filter
- Air conditioning compressor
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Brake pedals
- Clutch pedal
- Steering column
- Steering wheel
- Steering column stalk
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Hydraulic pump (RH, 16 cc)
- Hydraulic pump (LH, 11 cc)
- Transfer pump (22.5 cc, LH)
- Load Sensing pump (45cc, RH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Hydraulic power steering unit (Orbitrol)
- Accumulator block
- Front lift hydraulic system
- Front lift valve block
- Rear steering control distributor
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front auxiliary utility distributors
- Pressure holding valve
- Radiator bypass valve
- Rear PTO block
- Hydraulic steering drain block
- Rear steering solenoid valve block
- Solenoid valve unit
- Tightening torques for solenoid valve
- Services solenoid valve assembly
- Hydrostatic unit
- Front mid-mounted connectors
- Flow regulator valve
L0 – Electrical system
- Battery
- Alternator
- Electronic engine control unit (ECU)
- PFCU control unit
- SVCU and MVCU electronic control units
- Air filter clogged sensor
- Planetary reduction gearbox speed sensor
- Rear PTO speed selector switch
- Rear pinion speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Instrument panel
- Electronic unit
- Multifunction armrest
- Rotating beacon
- Steering rear axle control unit.
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Front PTO housing, guard
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Front lift assembly
- Front lift cylinders
R0 – Rear lift
- Complete rear lift
- Rear lift distributor
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
S0 – Wheels
- Front wheel
- Rear wheel
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Aftersales pneumatic braking kit
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – Output Intercooler pipe damaged
- M339 error code on FarMotion Stage 5 models
- SCR Heat Protection
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Active Drive rubber boot breakage
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Difficulty to regulate temperature inside the cabin
- BRAKE PUMP INTERNAL LEAKAGE
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Inaccurate steering during road driving
- Possible streching or crushing of the front brake oil pipe assembly
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Engine WH connector not properly assembled
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
